Image Density Correction via Dispersed Measurement Regions

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Solution Overview

Problem

Existing electrophotographic image forming technologies face challenges in maintaining consistent image density due to environmental and operational factors, leading to variations in color balance and reduced image quality, particularly due to periodic density unevenness in rotating members like photosensitive drums.

Innovation Solution

An image forming apparatus that includes a conversion unit for converting image data based on specific conditions, an image bearing member that rotates, an image forming unit that forms measurement images of varying densities, and a controller that detects these images to generate correction conditions, while dispersing the measurement images to account for periodic unevenness along the rotation direction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If averaging methods are used to suppress density unevenness, then the influence of periodic density unevenness is reduced, but the number of patch images required increases and characteristic information may be lost

Engineering Contradiction:
Improveimage density consistencyVSAvoidnumber of patch images
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the image bearing member into multiple measurement regions along its rotation direction. By segmenting the continuous measurement into discrete regional measurements, the system can suppress periodic density unevenness without requiring a complete average of all possible patch images, thus reducing the number of required measurements while maintaining reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different measurement strategies to different regions of the image bearing member. Instead of uniformly averaging all regions, it selectively measures and corrects based on the specific characteristics of each region, preserving local characteristic information while suppressing periodic unevenness.

Inventive Principle:
Principle #3Local quality

2Reliability

If averaging methods are used to suppress density unevenness, then the influence of periodic density unevenness is reduced, but characteristic information relating to density unevenness may be uniformly averaged and lost

Engineering Contradiction:
Improveimage density consistencyVSAvoidcharacteristic information
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

By segmenting the measurement into discrete regional measurements rather than a continuous average, the system preserves discrete characteristic information from each region while still achieving overall density consistency through selective correction based on regional measurements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent performs preliminary identification and classification of measurement regions before correction. This preliminary action allows the system to understand the distribution of characteristic information and apply corrections that preserve important characteristics while suppressing periodic unevenness.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively stabilizes image quality by reducing the influence of density unevenness, preventing the need for increased patch images and preserving original characteristic information, thus ensuring consistent grayscale control and maintaining image quality with fewer gradation levels.

Implementation Method 1

a conversion unit configured to convert image data based on a conversion condition

Methodology Applied
Scientific EffectImage processing: Image Processing

Implementation Method 2

an image forming unit configured to form an image on the image bearing member based on the image data converted by the conversion unit

Methodology Applied
Scientific EffectElectrophotography:

Implementation Method 3

an exposure amount, a developing bias, and a γ correction table. The exposure amount refers to an amount of laser light to be radiated to the image bearing member by an exposing device

Methodology Applied
Scientific EffectLaser radiation: Laser

Implementation Method 4

a sensor configured to detect a measurement image formed on the image bearing member

Methodology Applied
Scientific EffectOptical detection:

Implementation Method 5

an image bearing member configured to rotate in a predetermined direction

Methodology Applied
Scientific EffectRotational motion:

Data Source

PatentUS10732554B2Image forming apparatus with tone correction
Publication Date: 2020.08.04 CANON KK
  • US10732554B2 patent drawing
  • US10732554B2 patent drawing
  • US10732554B2 patent drawing

AI summary

An image forming apparatus configured to form an image on a sheet includes an image bearing member configured to rotate in a predetermined direction, and an image forming unit configured to form an image on the image bearing member based on image data converted based on a conversion condition. A controller of the image forming apparatus controls the image forming unit to form a plurality of measurement images different in density along the predetermined direction of the image bearing member, detects the plurality of measurement images, and generates the conversion condition based on detection results of the plurality of measurement images. The controller controls the image forming unit to form the plurality of measurement images in a dispersed manner in terms of positions of the plurality of measurement images on the image bearing member in accordance with periodic unevenness that occurs in the measurement images.