Displaceable Cutting Blade Guard for Web Material Precision

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing printing apparatuses face challenges in efficiently cutting web-shaped sheet materials while maintaining stability and preventing interference during the coating and printing processes.

Innovation Solution

A sheet material cutting device with a displaceable cutting blade and a guard member that includes a slit, allowing the cutting blade to pass through and cut the sheet material when tension increases, ensuring precise cutting and preventing interference with the coating device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a cutting blade is used to cut web-shaped sheet material, then cutting precision is improved, but the sheet material may interfere with the cutting blade during conveyance

Engineering Contradiction:
Improvecutting precisionVSAvoidsheet material interference
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

A guard member is introduced as an intermediary component between the sheet material and the cutting blade. The guard member has a slit that allows the cutting blade to pass through during cutting while preventing the sheet material from contacting the cutting blade during conveyance, thus resolving the interference problem while maintaining cutting precision

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The cutting blade is designed to be displaceable rather than fixed. It can move to a cutting position where it passes through the slit of the guard member to cut the sheet material, and return to a retracted position where it does not interfere with the sheet material conveyance. This dynamic positioning resolves the contradiction between needing the blade exposed for cutting and needing it retracted to prevent interference

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the cutting blade is always exposed for cutting, then cutting accessibility is improved, but the sheet material stability deteriorates due to interference

Engineering Contradiction:
Improvecutting accessibilityVSAvoidsheet material stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The cutting blade is designed to be displaceable between an exposed cutting position and a retracted non-interfering position. During conveyance, the blade is retracted to maintain sheet material stability. During cutting operations, the blade is displaced to the cutting position where it passes through the guard member's slit, providing cutting accessibility without compromising stability during normal operation

Inventive Principle:
Principle #15Dynamics

3Object-affected harmful factors

If a guard member with a slit is introduced, then sheet material interference is prevented, but the device complexity increases

Engineering Contradiction:
Improvesheet material interferenceVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

A guard member with a slit is introduced as an intermediary component between the sheet material and the cutting blade. The guard member has a slit that allows the cutting blade to pass through during cutting while preventing the sheet material from contacting the cutting blade during conveyance, thus resolving the interference problem while maintaining cutting precision

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The guard member is designed as a thin protective structure with a slit, resembling a flexible shell or film that can accommodate the cutting blade's movement while maintaining its protective function. This thin-film approach prevents interference without adding significant complexity or bulk to the device

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS11572247B2Sheet material cutting device, coating device, and printing apparatus
Publication Date: 2023.02.07 RICOH CO LTD
  • US11572247B2 patent drawing
  • US11572247B2 patent drawing
  • US11572247B2 patent drawing

AI summary

A sheet material cutting device includes a cutting blade and a guard member. The cutting blade is displaceably disposed and cuts a web-shaped sheet material. The guard member faces the sheet material and has a slit through which the cutting blade passes when the cutting blade is displaced to a cutting position.