Displacement Detector Offset Compensation for Temperature Drift

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Solution Overview

Problem

Existing displacement detector devices face detection errors due to variations in the temperature characteristics of multiple magnetic sensors, which are not adequately addressed in previous technologies.

Innovation Solution

The device includes multiple magnetic sensors arranged linearly, with a movable magnet and a controller, where offset values are set for each sensor at different temperatures to correct for temperature-induced sensitivity changes, ensuring accurate detection by pairing sensors with opposite polarity detection values.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple magnetic sensors are used to detect displacement, then measurement precision is improved, but detection errors caused by temperature variations increase

Engineering Contradiction:
Improvedisplacement measurement precisionVSAvoiddetection accuracy under temperature variations
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent applies parameter changes by adjusting the offset values of magnetic sensors based on temperature conditions. Different offset values are selected for sensors at different temperatures, which compensates for temperature-induced sensitivity variations and maintains measurement accuracy across varying thermal environments

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system incorporates feedback mechanisms where the controller monitors temperature and dynamically adjusts sensor offset values accordingly. This feedback loop ensures that temperature variations are continuously compensated for, maintaining reliable displacement measurements under changing thermal conditions

Inventive Principle:
Principle #23Feedback

2Reliability

If offset values are adjusted for each sensor at different temperatures, then temperature characteristic variations are reduced, but device complexity increases

Engineering Contradiction:
Improvetemperature characteristic stabilityVSAvoidsensor offset management complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements preliminary action by pre-establishing multiple offset values for each magnetic sensor corresponding to different temperature conditions. These offset values are prepared in advance and stored in the controller, eliminating the need for real-time complex calculations and reducing operational complexity while maintaining temperature compensation effectiveness

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system manages complexity by changing discrete parameter values (offset values) based on temperature ranges rather than requiring continuous adjustment. This approach simplifies the control logic while effectively compensating for temperature-induced sensor drift

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly reduces or prevents detection errors caused by temperature variations, maintaining precision in measuring liquid surface levels or other displacements across varying temperatures.

Implementation Method 1

a first magnetic sensor H4 and a second magnetic sensor H6... values of an applied magnetic field detected by the first magnetic sensor H4 and that detected by the second magnetic sensor H6 are opposite in polarity

Methodology Applied
Scientific EffectMagnetic field detection: Magnetic Field

Data Source

PatentUS11047927B2Displacement detector device
Publication Date: 2021.06.29 MURATA MFG CO LTD
  • US11047927B2 patent drawing
  • US11047927B2 patent drawing
  • US11047927B2 patent drawing

AI summary

In multiple magnetic sensors, for a correlation function between a magnetic field applied from a magnet and a value of the magnetic field detected by the magnetic sensor at a first temperature, the value detected by the magnetic sensor when the magnetic field applied from the magnet is 0 is set to be a first offset value. For a correlation function between a magnetic field applied from the magnet and a value of the magnetic field detected by the magnetic sensor at a second temperature, the value detected by the magnetic sensor when the magnetic field applied from the magnet is 0 is set to be a second offset value. The second temperature is higher than the first temperature. A values of applied magnetic fields detected by first and second magnetic sensors are opposite in polarity.