Integrated Display Module Bracket for Compact Wall Mounting

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Solution Overview

Problem

Existing display technologies require large external base adapter brackets that occupy significant space and only provide overall support, lacking efficiency in space utilization and increasing labor costs due to external installation.

Innovation Solution

A display module design that incorporates an adapter bracket between the display panel and backplane, connected to an external support structure, reducing space occupation and achieving reliable support while omitting the need for external adapter brackets, using a magnetic absorption mechanism and reinforcing ribs for structural integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an external base adapter bracket is assembled outside the entire display device, then the display device can be supported and mounted, but the space occupation is significant and labor costs increase due to external installation

Engineering Contradiction:
Improvesupport reliabilityVSAvoidspace occupation
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The adapter bracket is merged with the backplane to form an integrated structure. The bracket is disposed inside the backplane with its first surface fixed on the backplane surface in a surface contact manner, eliminating the need for separate external bracket assembly while maintaining support functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The adapter bracket is nested inside the backplane structure rather than being external. The bracket fits within the backplane's spatial envelope, with mounting grooves and magnetic bodies integrated into the backplane's internal volume, reducing overall device volume.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If an external base adapter bracket is assembled outside the entire display device, then the display device can be supported and mounted, but labor costs increase due to external installation

Engineering Contradiction:
Improvesupport reliabilityVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The adapter bracket and backplane are merged into a single integrated component. The bracket is disposed inside the backplane with fixing structures that enable surface contact fixation, allowing the entire assembly to be manufactured as one unit or pre-assembled together, significantly reducing labor costs compared to separate external installation.

Inventive Principle:
Principle #5Merging (Combining)

3Volume of moving object

If a compact adapter bracket is integrated inside the display module, then space occupation is reduced, but structural integrity and support strength may be compromised

Engineering Contradiction:
Improvespace occupationVSAvoidstructural support strength
Core Design Contradiction:
Volume of moving objectVSStrength

Solution Approach 1:

The adapter bracket is segmented into functional zones: a first surface for surface contact fixation on the backplane, mounting grooves for securing components, and a second surface with magnetic bodies for attracting the support structure. This segmentation allows optimal use of limited internal space while maintaining structural strength through distributed functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The adapter bracket utilizes composite construction with a bracket body made of structurally sound material and magnetic bodies embedded within mounting grooves. This composite approach combines mechanical strength from the bracket material with magnetic holding force, achieving high support strength in a compact form.

Inventive Principle:
Principle #40Composite materials

4Ease of manufacture

If magnetic bodies are used for attracting the support structure, then the bracket design is simplified and assembly is easier, but the magnetic force must be sufficient to support the display device weight

Engineering Contradiction:
Improveassembly easeVSAvoidmagnetic holding force
Core Design Contradiction:
Ease of manufactureVSForce

Solution Approach 1:

Multiple magnetic bodies are distributed within mounting grooves along the first direction rather than using a single large magnet. This segmentation allows the total magnetic force to be distributed across multiple contact points, ensuring sufficient holding force while simplifying the bracket design and facilitating easier assembly of the magnetic components.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces space occupation, enhances structural support, and saves labor costs by integrating the adapter bracket within the display module, providing a more compact and reliable supporting effect compared to traditional external bracket systems.

Implementation Method 1

a plurality of magnetic bodies respectively arranged within the plurality of mounting grooves along the first direction, and configured to absorb the wall mount bracket by a magnetic force

Methodology Applied
Scientific EffectMagnetic force: Magnetism

Data Source

PatentUS11716822B2Display module, display device and assembling method of display module
Publication Date: 2023.08.01 K TRONICS (SUZHOU) TECH CO LTD
  • US11716822B2 patent drawing
  • US11716822B2 patent drawing
  • US11716822B2 patent drawing

AI summary

The present disclosure relates to a display module, a display device, and an assembling method of the display module. The display module includes: a display panel; a backplane disposed on one side of the display panel away from a light emitting surface of the display panel; a reflective sheet disposed between the display panel and the backplane; and an adapter bracket disposed between the reflective sheet and the backplane, and configured to connect with an external support structure located outside the display module, wherein the adapter bracket has a first surface and a second surface, the first surface is fixed on a surface of the backplane adjacent to the display panel in a surface contact manner, and the second surface supports the reflective sheet.