Display Module Buffer Part Reduces Flexible Circuit Wear

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Solution Overview

Problem

The constant friction between a flexible circuit board and a substrate causes wear, reducing the yield of liquid crystal display panels when the flexible circuit board is bent.

Innovation Solution

A buffer part is disposed between the flexible circuit board and the substrate's soldering portion to reduce friction, comprising materials like polyimide or acrylic organic photoresist and potentially thermally conductive particles, which helps in preventing wear and improving product yield.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the flexible circuit board is bent to connect the driving chip and printed circuit board, then electrical connection is achieved, but friction between the flexible circuit board and substrate causes wear and reduces product yield

Engineering Contradiction:
Improveproduct yieldVSAvoidfriction and wear
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A buffer part made of soft material (such as acrylic organic photoresist or polyimide) is introduced between the flexible circuit board and the substrate. This intermediary layer absorbs the friction and mechanical stress during bending, preventing direct contact and wear between the flexible circuit board and substrate, thereby improving product yield while maintaining electrical connection functionality

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the flexible circuit board is bent from the first surface to the second surface of the soldering portion, then connection between driving chip and printed circuit board is established, but constant friction occurs during bending

Engineering Contradiction:
Improveconnection establishmentVSAvoidservice life of flexible circuit board
Core Design Contradiction:
Ease of operationVSDuration of action of moving object

Solution Approach 1:

The buffer part is pre-installed on the substrate before the flexible circuit board is bent and connected. This beforehand cushioning protects the flexible circuit board from friction and wear during the bending operation and throughout its service life, extending its durability while enabling the necessary electrical connection

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The buffer part effectively reduces friction and prevents wear of the flexible circuit board, thereby enhancing the product yield and stability of the display module.

Implementation Method 1

A buffer part is disposed between the flexible circuit board and the substrate's soldering portion to reduce friction, comprising materials like polyimide or acrylic organic photoresist

Methodology Applied
Scientific EffectFriction reduction through material properties: Lubrication

Data Source

PatentUS11329037B2Display module and electronic device
Publication Date: 2022.05.10 WUHAN CHINA STAR OPTOELECTRONICS TECH CO LTD
  • US11329037B2 patent drawing
  • US11329037B2 patent drawing
  • US11329037B2 patent drawing

AI summary

A display module and an electronic device are provided. The display module includes a substrate, a display part, a driving chip, a flexible circuit, and a buffer part. The substrate includes a soldering portion. The display part is disposed on a light emitting side of the substrate. The driving chip is disposed on a light emitting side of the soldering portion. The flexible circuit board is bent from a first surface of the soldering portion to a second surface of the soldering portion. The buffer part is disposed between the flexible circuit board and the soldering portion.