Display Panel Cathode Layout for Uniform Brightness

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Solution Overview

Problem

Large-sized display panels experience uneven brightness due to high cathode resistance, leading to voltage drops and uneven display performance.

Innovation Solution

A display panel design featuring an auxiliary electrode with multiple conductive layers and a planarization layer, where the pixel definition layer has openings exposing the auxiliary electrode's lateral walls, allowing direct electrical connection between the first electrode and the auxiliary electrode, reducing contact resistance and voltage drops.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If large-sized display panels are used, then display area is increased, but cathode resistance increases causing voltage drops and uneven brightness

Engineering Contradiction:
Improvedisplay areaVSAvoidbrightness uniformity
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The cathode is divided into multiple segments: the first electrode (cathode) and auxiliary electrodes are separated into distinct functional units. The auxiliary electrodes are further divided into multiple conductive layers (first, second, and third conductive layers) stacked vertically, creating a segmented structure that reduces current path length and resistance in each segment while maintaining overall large display area coverage

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a planar two-dimensional electrode structure to a three-dimensional stacked structure by introducing vertical conductive layers. The auxiliary electrode comprises multiple conductive layers stacked in the vertical dimension, with orthogonal projections overlapping on the base substrate, creating a multi-layered conductive path that reduces resistance without increasing lateral area

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If auxiliary electrode with multiple conductive layers is added, then resistance is reduced, but device complexity increases

Engineering Contradiction:
Improveelectrical conductivityVSAvoidelectrode structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Multiple conductive layers (first, second, and third conductive layers) are merged into a single auxiliary electrode structure, combining their electrical conductivities to achieve lower overall resistance. The pixel definition layer and organic light-emitting layer are also integrated into a unified structure that simplifies the overall device architecture despite the multi-layered electrode configuration

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If pixel definition layer has openings exposing auxiliary electrode, then contact resistance is reduced, but manufacturing precision requirements increase

Engineering Contradiction:
Improveelectrical contact qualityVSAvoidopening positioning accuracy
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The pixel definition layer is designed with localized openings only at specific positions where electrical contact with the auxiliary electrode is required, rather than being uniformly open or closed. This local quality approach ensures low contact resistance only where needed while maintaining the integrity of the pixel definition layer elsewhere, reducing the overall manufacturing precision burden

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20240179953A1Display panel and electronic device
Publication Date: 2024.05.30 SHENZHEN CHINA STAR OPTOELECTRONICS SEMICON DISPLAY TECH CO LTD
  • US20240179953A1 patent drawing
  • US20240179953A1 patent drawing
  • US20240179953A1 patent drawing

AI summary

A display panel and an electronic device are provided. In the display panel, by disposing an auxiliary electrode in a first opening of a pixel definition layer, a first electrode is electrically connected to an auxiliary electrode line through the auxiliary electrode, so as to reduce a resistance of the first electrode. Therefore, uneven display due to voltage drop is remedied, so that a problem of large cathode resistance existing in a current display panel is relieved. Meanwhile, the first opening of the pixel definition layer of the present application exposes a part of a lateral wall of the auxiliary electrode. An organic light-emitting layer is cut off at a position of the first opening exposing the at least part of the lateral wall. The first electrode is electrically connected to the at least part of the lateral wall exposed by the organic light-emitting layer.