Display Module Thermal Layout Using Connector Heat Dissipation

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Solution Overview

Problem

Existing image display devices face challenges in efficiently dissipating heat and achieving miniaturization due to the need for space to accommodate heat dissipators.

Innovation Solution

The image display device incorporates a metal circuit board with a stacked plate-shaped metal member and a reflective optical unit that efficiently dissipates heat by conducting heat generated by light-emitting elements to a connector mounted on the metal circuit board, allowing for miniaturization without additional heat dissipation fins.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a heat dissipator is installed to dissipate heat from the circuit board, then heat dissipation efficiency is improved, but device size increases

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoiddevice size
Core Design Contradiction:
TemperatureVSVolume of moving object

Solution Approach 1:

The patent combines the heat dissipation function with the connector structure by integrating a heat dissipation fin into the connector housing. This allows the connector to serve dual purposes: electrical connection and heat dissipation, thereby improving heat dissipation efficiency without increasing overall device size

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The connector is designed to perform multiple functions simultaneously: providing electrical connection between components and acting as a heat dissipation structure through its integrated fin. This multi-functionality eliminates the need for separate heat dissipation components, resolving the contradiction between heat dissipation performance and device compactness

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances heat dissipation efficiency, enabling the device to be miniaturized while maintaining effective thermal management.

Implementation Method 1

a metal circuit board on which a light-emitting element is mounted and including a plate-shaped metal member stacked in a thickness direction

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 2

a reflective optical unit configured to reflect the display light and project the display light to a display member

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS20250389956A1Image display device
Publication Date: 2025.12.25 YAZAKI CORP
  • US20250389956A1 patent drawing
  • US20250389956A1 patent drawing
  • US20250389956A1 patent drawing

AI summary

An image display device includes a display unit that emits display light and a reflective optical unit that reflects the display light and projects the display light to a display member. The display unit includes a metal circuit board on which light-emitting elements are mounted and including a plate-shaped metal member stacked in a thickness direction, a display that receives light emitted from the light-emitting elements and emits the display light, and a wiring member that electrically connects the metal circuit board to the display. A connector connected to the wiring member is mounted on the metal circuit board.