Cut Display Panel Data Pad Layout for Flexible Resolution Cuts

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Solution Overview

Problem

The cutting display panel manufacturing method often fails to connect output terminals of a data driving integrated circuit (IC) to data lines of a cut-out display panel, preventing the driving of the display panel when the mother substrate is cut in the vertical direction to achieve desired resolutions.

Innovation Solution

A cutting display panel design with a mother substrate featuring gate lines and data lines, where first and second block data pads are electrically connected to data lines, allowing for the use of gate-in-panel (GIP)-type gate drivers and source driver ICs with different output channels to enable flexible cutting and resolution adjustment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the mother substrate is cut in the vertical direction to achieve desired resolutions, then the display panel can meet customer demand for various resolutions, but the output terminals of the data driving IC cannot be connected to the data lines of the cut-out display panel

Engineering Contradiction:
Improveresolution adaptabilityVSAvoidconnection reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The data pad structure is segmented into first block data pads and second block data pads, where each block corresponds to a specific group of data lines. This segmentation allows the display panel to be cut at different positions while ensuring that the remaining data pads remain properly connected to their corresponding data lines, thus maintaining connection reliability across various cutting scenarios and resolution requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The data pads are pre-configured in block structures on the mother substrate before cutting occurs. By anticipating potential cutting positions and pre-organizing the data pad connections accordingly, the design ensures that regardless of where the vertical cut is made, the output terminals of the data driving IC will always be properly connected to the appropriate data lines in the cut-out display panel.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If the data pad structure is modified to enable flexible cutting for various resolutions, then the display panel can meet different customer demands, but the device complexity increases

Engineering Contradiction:
Improveresolution adaptabilityVSAvoiddata pad structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The data pad structure is divided into multiple blocks, where each block corresponds to a specific group of data lines. This segmentation allows for modular organization, making the complex structure more manageable and systematic. Each block can be independently configured and connected, reducing the overall complexity while maintaining flexibility for various cutting positions and resolution requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The block data pad structure serves multiple functions: it enables flexible cutting for various resolutions, ensures proper connection reliability, and provides a systematic organization for data line grouping. By designing the data pads to be universally applicable across different cutting scenarios, the patent reduces the need for multiple specialized structures, thereby managing complexity while maintaining adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20240204006A1Cutting display panel
Publication Date: 2024.06.20 LG DISPLAY CO LTD
  • US20240204006A1 patent drawing
  • US20240204006A1 patent drawing
  • US20240204006A1 patent drawing

AI summary

Disclosed is a cutting display panel capable of meeting demand for various different resolutions. The cutting display panel includes a plurality of gate lines disposed on a mother substrate in a first direction, a plurality of data lines disposed in a second direction perpendicular to the first direction, a plurality of first block data pads electrically connected to data lines of each of blocks, with X data lines among the plurality of data lines being grouped into each of the blocks, and disposed on one side of each of the plurality of data lines, and a plurality of second block data pads electrically connected to data lines of each of blocks, with Y data lines among the plurality of data lines being grouped into each of the blocks (where X and Y are different natural numbers), and disposed on the opposite side of each of the plurality of data lines.