Display Device Reflective Pattern and Half-Mirror Layer Design

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Solution Overview

Problem

Display devices experience lattice feeling and image degradation due to discontinuous reflecting areas and light diffraction between emitting and reflecting areas.

Innovation Solution

A display device design featuring a lower substrate with light-emitting structures and an upper substrate with a reflective pattern and half-mirror layer, where the half-mirror layer overlaps with the emitting areas and the reflective pattern covers the reflecting areas, reducing lattice feeling and light diffraction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a reflecting area is disposed between emitting areas in a display device, then the display device can serve as a mirror in non-display state, but the lattice feeling (discontinuous appearance) is perceived in the reflective image

Engineering Contradiction:
Improvemirror function in non-display stateVSAvoidcontinuity of reflective surface
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent combines the reflecting area and emitting area into a unified structure where the lower substrate provides a continuous reflective surface that extends beneath both the reflecting area and emitting areas. This merging eliminates the discontinuity between separate reflecting and emitting regions, allowing the entire display device to function as a seamless mirror in non-display state while maintaining emission functionality.

Inventive Principle:
Principle #5Merging (Combining)

2Productivity

If reflecting areas are discontinuously located due to emitting areas, then the display device can maintain emitting functionality, but the quality of the image is degraded due to diffraction of light

Engineering Contradiction:
Improveemitting functionalityVSAvoidimage quality
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent introduces a lower substrate as an intermediary element that provides a continuous reflective surface beneath both the emitting areas and reflecting areas. This intermediary structure mediates between the discontinuous emitting areas and the requirement for a continuous reflective surface, preventing light diffraction at the boundaries between emitting and reflecting regions while preserving the emitting functionality of the display device.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design minimizes lattice feeling and image degradation by ensuring a continuous reflective surface and reducing light diffraction, enhancing image quality and luminous efficacy.

Implementation Method 1

A reflective pattern is disposed on a lower surface of the upper substrate facing the lower substrate. The reflective pattern overlaps with the reflecting area of the upper substrate. A half-mirror layer is disposed on the lower surface of the upper substrate.

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

The light-emitting structure includes a lower electrode, a light-emitting layer and an upper electrode, which are sequentially stacked.

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Data Source

PatentUS11678526B2Display device having an emitting area and a reflecting area
Publication Date: 2023.06.13 LG DISPLAY CO LTD
  • US11678526B2 patent drawing
  • US11678526B2 patent drawing
  • US11678526B2 patent drawing

AI summary

A display device includes a lower substrate and an upper substrate opposite the lower substrate; a lower electrode on the lower substrate; a bank insulating layer on the lower substrate, the bank insulating layer covering an edge of the lower electrode; a light-emitting layer on a surface of the lower electrode exposed by the bank insulating layer; an upper electrode on the light-emitting layer; a reflective pattern on the upper substrate, the reflective pattern overlapping with the bank insulating layer; and a half-mirror layer on a surface of the upper substrate exposed by the reflective pattern.