Display Device Refractive Layers for Lower External Reflectance
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Solution Overview
Problem
Existing display devices face challenges in reducing external light reflectance while maintaining high light conversion efficiency and color accuracy.
Innovation Solution
A display device structure comprising a display panel, a wavelength control layer, a light control member, and a cover layer, with specific refractive index and thickness configurations for the inorganic and light control layers, along with a color filter layer, to minimize external light reflectance and enhance light conversion efficiency.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Object-affected harmful factors
If a wavelength control layer and light control member are added to reduce external light reflectance, then external light reflectance is reduced, but device complexity increases
Solution Approach 1:
The light control member is segmented into multiple functional layers including an inorganic layer, first light control layer, second light control layer, and color filter layer. Each layer performs a specific function: the inorganic layer provides refractive index matching, the light control layers manage light transmission and reflection, and the color filter layer enhances color accuracy. This segmentation allows the system to reduce external light reflectance effectively while maintaining manageable complexity through functional specialization.
Solution Approach 2:
The patent employs composite material structures where an inorganic layer is combined with organic light control layers and color filter materials. The inorganic layer provides specific refractive index properties (first refractive index greater than second refractive index of light control layers), while the organic layers provide light control functionality. This composite approach enables simultaneous achievement of reflectance reduction and light conversion efficiency without excessive complexity.
2Productivity
If multiple light control layers with specific refractive indices are used to improve light conversion efficiency, then light conversion efficiency is improved, but manufacturing precision requirements increase
Solution Approach 1:
The patent specifies precise refractive index parameters for different layers: the inorganic layer has a first refractive index greater than the second refractive index of the light control layers, and the third refractive index of the color filter layer is greater than the second refractive index. These parameter specifications enable optimized light conversion efficiency through refractive index matching. The patent also specifies thickness parameters (inorganic layer: 2.5-3.5 kÅ, second light control layer: 0.5-3.5 kÅ) to achieve desired optical performance while providing manufacturable tolerance ranges.
Solution Approach 2:
The inorganic layer serves as an intermediary between the wavelength control layer and the light control layers. Its refractive index is specifically designed to be greater than that of the light control layers, creating a gradient that facilitates smooth light transition and reduces reflection losses. This intermediary structure simplifies manufacturing by providing a clear functional boundary and reference for aligning subsequent layers.
3Object-affected harmful factors
If the inorganic layer thickness is increased to reduce external light reflectance, then external light reflectance is reduced, but light transmittance decreases
Solution Approach 1:
The patent optimizes the inorganic layer thickness to a specific range of 2.5-3.5 kÅ (250-350 nm). This parameter optimization achieves the right balance: it is thick enough to provide effective refractive index matching and reduce external light reflectance, but not so thick as to significantly attenuate the light signal. The precise thickness control enables the layer to function as an anti-reflective coating while maintaining high light transmittance for the display function.
Solution Approach 2:
The patent employs a proven anti-reflective coating structure where the inorganic layer replicates the functional characteristics of single-layer anti-reflective coatings but with enhanced performance through the refractive index gradient. By copying and adapting established anti-reflective principles to this multi-layer configuration, the patent achieves reflectance reduction without the need for excessive layer thickness that would compromise light transmittance.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The proposed structure effectively reduces external light reflectance and improves light output efficiency, enhancing the visibility and color accuracy of the display device.
Implementation Method 1
an inorganic layer disposed on the wavelength control layer and having a first refractive index; a first light control layer disposed on the inorganic layer and having a second refractive index; a second light control layer disposed on the first light control layer and having a third refractive index
Implementation Method 2
the first refractive index is greater than the second refractive index and is less than a refractive index of the wavelength control layer, and the third refractive index is greater than the second refractive index and is less than a refractive index of the color filter layer
Data Source
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AI summary
A display device includes a display panel (DP), a wavelength control layer (WCL) disposed on the display panel, a light control member (LP-b) disposed on the wavelength control layer, and a cover layer (CV) disposed on the light control member. The light control member includes an inorganic layer (IO) disposed on the wavelength control layer and having a first refractive index, a first light control layer (LL1) disposed on the inorganic layer and having a second refractive index, a second light control layer (LL2) disposed on the first light control layer and having a third refractive index, and a color filter layer (CFL) disposed on the second light control layer. The first refractive index is greater than the second refractive index and is less than a refractive index of the wavelength control layer, and the third refractive index is greater than the second refractive index and is less than a refractive index of the color filter layer.