Curved Display Panel Edge Recess Structure Against Bending Stripping

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Solution Overview

Problem

The periphery region of soft display panels is prone to stripping due to bending, which affects the structural integrity and process yield.

Innovation Solution

A substrate with recesses in the periphery region, featuring a first and second non-organic layer with an organic layer in between, where the second non-organic layer is disposed on the first non-organic layer at the central portion of the recesses, enhancing the structural reinforcement and reducing the risk of turbulent flow and gap formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the periphery region of soft display panels is reinforced to prevent stripping due to bending, then the structural integrity is improved, but the device complexity increases

Engineering Contradiction:
Improvestructural integrityVSAvoidstructure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The periphery region is divided into multiple recesses that are distributed across the panel. Each recess acts as an independent reinforcement unit, segmenting the overall reinforcement task into manageable portions that collectively strengthen the periphery without requiring a monolithic complex structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Recesses are strategically positioned in the periphery region where bending stresses are most critical. The reinforcement is localized to specific areas rather than applied uniformly across the entire panel, providing targeted strength enhancement where needed most while maintaining simplicity in other regions

Inventive Principle:
Principle #3Local quality

2Reliability

If recesses are introduced in the periphery region to enhance adhesion, then the reliability is improved, but the manufacturing precision requirements increase

Engineering Contradiction:
Improveadhesion reliabilityVSAvoidrecess formation precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The recesses are formed in the substrate before the active region and other sensitive components are manufactured. This preliminary formation of recesses establishes the reinforcement framework early in the manufacturing process, allowing subsequent layers to be deposited around the pre-defined recess structures without requiring high-precision alignment during later stages

Inventive Principle:
Principle #10Preliminary action

3Strength

If multiple layers are disposed in recesses to strengthen the periphery, then the strength is improved, but the device complexity increases

Engineering Contradiction:
Improveperiphery strengthVSAvoidlayer configuration complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

Multiple layers are nested within the recess structures, with each layer contained within the boundaries of the recess. The first non-organic layer, organic layer, and second non-organic layer are sequentially disposed within the same recess footprint, creating a nested configuration that provides reinforcement without lateral expansion or complex spatial arrangements

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS20240373666A1Electronic device having a curved profile interface corresponding to a recess
Publication Date: 2024.11.07 INNOLUX CORP
  • US20240373666A1 patent drawing
  • US20240373666A1 patent drawing
  • US20240373666A1 patent drawing

AI summary

An electronic device is provided. The electronic device includes a substrate having an edge, an active region located on the substrate, a first non-organic layer and a second non-organic layer disposed on the substrate, and an organic layer disposed between the first non-organic layer and the second non-organic layer. The plurality of recesses are located between the active region and the edge in a top view. In a cross-sectional view, the second non-organic layer is disposed on the first non-organic layer, and the first non-organic layer directly contacts the second non-organic layer at a point which is located in a central portion of one of the plurality of recesses. A portion of the organic layer is located in the one of the plurality of recesses.