Layered Display Encapsulation for Crack-Resistant Moisture Protection

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Solution Overview

Problem

Cracks in inorganic encapsulating layers of display apparatuses allow external moisture to penetrate, leading to deterioration of light-emitting devices.

Innovation Solution

A multi-layer encapsulation structure comprising a dam, organic and inorganic encapsulating layers, and insulating layers to prevent moisture penetration, with a dam surrounding the display area and extending beyond the bezel area to protect critical components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a simple encapsulation structure is used, then manufacturing complexity is reduced, but moisture penetration through cracks in inorganic encapsulating layers occurs

Engineering Contradiction:
Improveencapsulation structure complexityVSAvoidmoisture protection reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent employs a composite encapsulation structure combining multiple inorganic encapsulating layers with different properties (first and second inorganic encapsulating layers) and organic encapsulating layers. This multi-material approach creates a synergistic barrier system where each layer contributes to moisture protection, resolving the contradiction by achieving high reliability through material composition rather than simple structure

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent implements a nested encapsulation architecture where the first inorganic encapsulating layer is positioned between the device substrate and organic encapsulating layer, the second inorganic encapsulating layer is disposed on the organic encapsulating layer, and additional protective layers are stacked sequentially. This nested arrangement creates multiple barrier interfaces that collectively prevent moisture penetration while maintaining a compact overall structure

Inventive Principle:
Principle #7Nested doll (Nesting)

2Object-affected harmful factors

If inorganic encapsulating layers are used, then barrier properties are improved, but cracks form allowing moisture penetration

Engineering Contradiction:
Improvemoisture barrier capabilityVSAvoidstructural integrity of encapsulating layers
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The patent applies different material properties and structural characteristics to different regions of the encapsulation system. The first inorganic encapsulating layer has specific properties optimized for adhering to the device substrate, while the second inorganic encapsulating layer is configured to protect the organic encapsulating layer. This local differentiation allows each region to optimize its function, preventing uniform stress distribution that leads to cracks

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

By combining inorganic encapsulating layers with organic encapsulating layers and insulating layers, the patent creates a composite structure where each material type compensates for the weaknesses of others. The organic layers provide flexibility and stress relief, while inorganic layers provide barrier properties, collectively preventing crack formation and moisture penetration

Inventive Principle:
Principle #40Composite materials

3Area of stationary object

If encapsulation layers extend beyond bezel area, then protection coverage is improved, but device complexity increases

Engineering Contradiction:
Improveencapsulation coverage areaVSAvoidencapsulation structure complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent divides the encapsulation structure into distinct functional segments: the first inorganic encapsulating layer covering the device substrate, the organic encapsulating layer in the display area, and the second inorganic encapsulating layer extending beyond the bezel area. This segmentation allows each portion to be optimized for its specific function while maintaining overall protection coverage

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250275434A1Display Apparatus
Publication Date: 2025.08.28 LG DISPLAY CO LTD
  • US20250275434A1 patent drawing
  • US20250275434A1 patent drawing
  • US20250275434A1 patent drawing

AI summary

A display apparatus is provided. The display apparatus includes a light-emitting device and an encapsulation structure. The light-emitting device and the encapsulation structure can be on a device substrate. The encapsulation structure covering the light-emitting device can include at least one organic encapsulating layer between inorganic encapsulating layers. The organic encapsulating layer can be in a region defined by a dam. At least on organic insulating layer can be between the device substrate and the light-emitting device. The organic insulating layer can extend outside the dam. The inorganic encapsulating layers of the encapsulation structure can be stacked on an end portion of the organic insulating layer. A first pattern can be on the encapsulation structure. The first pattern can extend along the end portion of the organic insulating layer. Thus, in the display apparatus, the penetration of external moisture through a crack may be prevented by the first pattern.