Display Module FPCB Overlap Layout Around Battery Fixation

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Solution Overview

Problem

The increasing size of flexible printed circuit boards in display modules interferes with the mechanism for fixing batteries, leading to potential damage and increased thickness in electronic devices.

Innovation Solution

A frame structure with partition walls and an opening in the frame design separates the overlapping area of flexible printed circuit boards from the battery fixation mechanism, preventing interference and maintaining device thickness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the area of flexible printed circuit boards is increased to implement high-speed display, then display response speed is improved, but the position of overlapping area changes causing interference with battery fixation mechanism

Engineering Contradiction:
Improvedisplay response speedVSAvoidinterference between FPCB overlapping area and battery fixation mechanism
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The frame is divided into multiple areas using partition walls. The first partition wall separates the FPCB overlapping area from the battery fixation mechanism area, allowing both to coexist without interference while maintaining their respective functions

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A partition wall acts as an intermediary structure between the FPCB overlapping area and the battery fixation mechanism. This intermediary element prevents direct interference while allowing both components to maintain their required areas and functions

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If the mechanism for fixing the battery is deformed to avoid interference with FPCB overlapping area, then interference is avoided, but the battery becomes vulnerable to impact

Engineering Contradiction:
Improveinterference avoidance between FPCB and battery mechanismVSAvoidbattery vulnerability to impact
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The frame structure is segmented into distinct areas: one for the FPCB overlapping region and another for the battery fixation mechanism. This segmentation allows the battery mechanism to maintain its original, undeformed structure while avoiding interference through spatial separation

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The problem is solved by transitioning from deforming the battery mechanism in one dimension to spatial separation through partition walls in another dimension. The partition walls create vertical or lateral separation, allowing both components to maintain their structural integrity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Area of moving object

If the size of flexible printed circuit boards is increased, then display performance is improved, but the thickness of electronic device increases

Engineering Contradiction:
ImproveFPCB areaVSAvoidelectronic device thickness
Core Design Contradiction:
Area of moving objectVSLength of stationary object

Solution Approach 1:

Instead of allowing FPCB overlap to increase thickness in the vertical dimension, the partition walls redirect the overlapping areas to specific zones within the frame plane. This redistributes the volume occupation horizontally while controlling vertical thickness

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS12445547B2Electronic device including display module having multiple FPCBs
Publication Date: 2025.10.14 SAMSUNG ELECTRONICS CO LTD
  • US12445547B2 patent drawing
  • US12445547B2 patent drawing
  • US12445547B2 patent drawing

AI summary

An electronic device is provided. The electronic device includes a frame, a first partition wall protruding from the frame in a first direction and dividing the frame into a first area and a second area, a second partition wall portion protruding from the frame in the first direction and dividing the frame into a second area and a third area, a first printed circuit board disposed in the first area, a battery disposed in the second area, a second printed circuit board disposed in the third area, and a display circuit including at least two flexible printed circuit boards. The flexible printed circuit boards include an overlapping area in which at least some areas overlap, the overlapping area being disposed in the second area, and, in the frame, an opening is formed in a portion facing the overlapping area.