Display Device Frame and Back Cover Coupling Mechanism

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Solution Overview

Problem

Existing display devices face challenges in achieving a rigid structure while maintaining ease of coupling, which is crucial for ensuring durability and efficient assembly.

Innovation Solution

The display device incorporates a frame with an accommodating portion and extension portion, a holder, and a back cover with a curled coupling portion and reinforcing parts, allowing for a rigid structure and easy coupling by utilizing a frame and back cover design that includes a curled coupling mechanism and reinforcing elements to enhance rigidity and assembly convenience.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a conventional coupling structure is used, then the assembly process is simple, but the rigidity of the display device is insufficient

Engineering Contradiction:
ImproverigidityVSAvoidcoupling structure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The back cover is divided into multiple functional portions: a base portion for positioning, a connecting portion for structural transition, a coupling portion for attachment, and a reinforcing part for rigidity enhancement. This segmentation allows each portion to perform its specific function optimally while collectively providing the required rigidity and ease of assembly.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coupling portion is designed with a curved shape that allows it to flex during assembly and then snap into place, providing both ease of assembly and structural rigidity. The curvature enables the coupling portion to conform to the holder's geometry while maintaining strength.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Strength

If additional reinforcing parts are added, then the rigidity is improved, but the manufacturing complexity increases

Engineering Contradiction:
ImproverigidityVSAvoidmanufacturing process simplicity
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The reinforcing part is integrated into the back cover as a single piece rather than being a separate component. This merging of the reinforcing function into the existing back cover structure provides the required rigidity without adding separate manufacturing steps or assembly operations, thus maintaining ease of manufacture.

Inventive Principle:
Principle #5Merging (Combining)

3Strength

If the back cover is made thicker to improve rigidity, then the structural strength increases, but the device thickness increases

Engineering Contradiction:
ImproverigidityVSAvoiddevice thickness
Core Design Contradiction:
StrengthVSLength of stationary object

Solution Approach 1:

Instead of increasing the thickness of the entire back cover uniformly, the reinforcing part is strategically positioned only where additional strength is needed - specifically in the region requiring rigidity support. This localized reinforcement provides the necessary structural strength while maintaining the overall slim thickness of the device.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12055805B2Display device
Publication Date: 2024.08.06 LG ELECTRONICS INC
  • US12055805B2 patent drawing
  • US12055805B2 patent drawing
  • US12055805B2 patent drawing

AI summary

Disclosed is a display device. The display device of the present disclosure includes a display panel; a frame which is located in a rearward direction of the display panel, and has an accommodating portion facing a rear surface of the display panel and an extension portion extending from the accommodating portion toward a side surface of the display panel; a holder fixed to a rear surface of the extension portion of the frame; and a back cover located in a rearward direction of the frame.