Display Device Frame Guide Panel Alignment

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Solution Overview

Problem

Current display devices, particularly liquid crystal display panels, face challenges in efficiently supporting and aligning components like the display panel, backlight unit, and optical layers, leading to issues with light distribution and overall efficiency.

Innovation Solution

The design incorporates a frame with a depressed portion and guide panels that support the display panel and optical layers, ensuring proper alignment and light distribution through a combination of bent and protruding features, including a light guide plate and reflection sheet, to enhance light efficiency and structural integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a frame with depressed portion and guide panels is used to support the display panel and optical layers, then structural integrity and alignment are improved, but device complexity increases

Engineering Contradiction:
Improvestructural integrityVSAvoiddevice complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The frame integrates multiple functions into a single structure: it provides structural support, guides panel alignment through depressed portions, and positions optical layers. This merging of support, alignment, and positioning functions into one integrated frame structure improves stability while avoiding the need for separate components for each function.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The frame serves multiple purposes simultaneously: it acts as a structural support element, a alignment guide for the display panel, and a positioning structure for optical layers. This multi-functionality reduces the overall number of components needed while maintaining structural integrity and proper alignment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Manufacturing precision

If guide panels with bent portions and flanges are used for alignment, then manufacturing precision is improved, but ease of manufacture deteriorates

Engineering Contradiction:
Improvealignment precisionVSAvoidease of manufacture
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The guide panels are pre-formed with bent portions and flanges at specific angles and positions before assembly. This preliminary shaping ensures that when components are assembled, the display panel and optical layers are automatically aligned to the correct positions and orientations, achieving high manufacturing precision through pre-positioning rather than complex adjustment during assembly.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If multiple support portions and mounting portions are included in the housing, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvecomponent support reliabilityVSAvoidhousing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The housing is divided into multiple functional sections: upper end support portions for supporting the display panel, lower end support portions for positioning, and mounting portions for securing components. This segmentation allows each section to perform its specific function optimally, improving overall reliability while organizing complexity into manageable, functionally distinct segments.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves light distribution across the display panel, enhances light efficiency, and reduces production costs by simplifying the manufacturing process and material usage, while maintaining a compact and lightweight structure.

Implementation Method 1

a light guide plate located opposite to the light assembly on the reflection sheet

Methodology Applied
Scientific EffectLight distribution: Diffusion

Implementation Method 2

a reflection sheet located on the frame

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS10274769B2Display device
Publication Date: 2019.04.30 LG ELECTRONICS INC
  • US10274769B2 patent drawing
  • US10274769B2 patent drawing
  • US10274769B2 patent drawing

AI summary

A display device can include a frame; a reflection sheet disposed on the frame; a housing coupled to at least one side of the frame; a substrate disposed on the housing; a light assembly mounted on the substrate; a light guide plate disposed on the reflection sheet and at a side of the light assembly; a guide panel coupled to another side of the frame; and a display panel disposed on the light guide plate, in which the display panel is disposed on the guide panel and overlaps with the housing.