Display Device Frame Assembly with Hidden Screw Cavities
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Solution Overview
Problem
The assembly process of large-sized display devices is complex and requires significant effort, often resulting in visible splicing traces and exposed screw holes, which complicates installation and maintenance.
Innovation Solution
A display device design featuring a frame assembly with interconnected first and second frames, including inner and outer side walls, connecting side walls, and a cavity system for screw mounting, along with a sliding frame cover and infrared touch components, allows for seamless splicing and hidden screw installation, facilitating easier assembly and maintenance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If large-sized display devices are assembled using traditional methods, then the display device can be manufactured, but the assembly process becomes complex and requires significant effort
Solution Approach 1:
The frame assembly is divided into multiple splicing frames that can be separately manufactured and then assembled together. Each frame includes dividing walls that create separate cavities for screw hidden treatment. This segmentation allows for simplified manufacturing of individual components while achieving the overall function of a large display device frame through modular assembly.
2Shape
If traditional assembly methods are used for large-sized display devices, then the display device can be manufactured, but visible splicing traces and exposed screw holes appear
Solution Approach 1:
The screw holes are nested within the frame structure by creating cavities inside the frames using dividing walls. The screws are installed within these internal cavities and are not visible from the external surface. This nesting approach hides the fastening elements within the frame's internal structure, eliminating exposed screw holes while maintaining structural integrity.
Solution Approach 2:
The screw holes are extracted from the external surface of the frame and relocated to internal cavities. By removing the screw holes from the visible exterior and placing them within the frame's internal structure, the appearance quality is improved while the fastening function is preserved within the hidden cavities.
3Ease of operation
If traditional frame structures are used, then the display device can be assembled, but installation and maintenance become difficult
Solution Approach 1:
The frame is segmented into multiple splicing frames with standardized dividing wall structures. Each frame module can be independently assembled and then connected to form the complete frame assembly. This modular segmentation simplifies the installation process by breaking down a large complex assembly into manageable modules that can be installed systematically.
Data Source
AI summary
A display device, comprising frame assembly (EE) that comprises a plurality of first frames (E1) located above and on two sides of the display module (MDL), the first frame (E1) comprises a first inner side wall (E11), a first outer side wall (E12) and a connecting side wall, and the connecting side wall comprising a first connecting side wall (E131) and a second connecting side wall (E132), which is located on the front side of the first connecting side wall (E131); the first connecting side wall (E131), the second connecting side wall (E132), the first inner side wall (E11) and the first outer side wall (E12) form a first cavity (E1A); and the first inner side wall (E11) is connected to the display module (MDL) by means of a screw (DD1), which has an end cap located in the first cavity (E1A).