Display Frame Structure Using Insert Molding to Reduce Complexity
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Conventional liquid crystal display device frames are complex in structure and space, leading to increased width, assembly complications, higher costs, and weight due to the need for additional clamping parts and outer shells, which contradict the trend of compact designs.
Innovation Solution
A display device frame is created using plastic injection molding where a plastic outer frame encloses a metallic back panel, eliminating the need for a front frame and utilizing metallic support to achieve a thinner design, while integrating plastic and metal through insert molding to simplify assembly and reduce costs.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Stability of the object's composition
If clamping parts and outer shell are added to engage front frame and back light module, then structural integrity is improved, but device width and complexity increase
Solution Approach 1:
The patent combines the functions of the outer shell and clamping mechanism into a single integrated frame structure. The frame body includes integrated clamping portions that directly engage with the back light module, eliminating the need for separate clamping parts and outer shell assemblies. This merging reduces the number of components while maintaining structural integrity and clamping functionality.
2Stability of the object's composition
If multiple separate components (front frame, back panel, clamping parts) are assembled, then structural integrity is improved, but assembly complexity and cost increase
Solution Approach 1:
The patent merges the front frame, back panel, and clamping mechanism into a single integrated frame component. This unified structure is manufactured as one piece, eliminating the need for complex multi-step assembly processes involving multiple separate components. The integration maintains structural integrity while dramatically simplifying manufacturing and assembly operations.
3Reliability
If conventional frame structure with multiple components is used, then clamping function is improved, but device weight increases
Solution Approach 1:
The patent combines multiple clamping functions into a single integrated frame structure with built-in clamping portions. This eliminates the need for separate clamping parts and reduces the overall number of components required. The integrated design maintains effective clamping functionality while reducing total frame weight through component consolidation.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach results in a lighter, simpler, and thinner display device frame that aligns with compact design trends, reducing assembly complexity and costs while maintaining structural integrity.
Implementation Method 1
The frame is manufactured primarily by plastic injection molding, wherein a plastic material is enclosed on a side of a metallic back panel to form a plastic outer frame
Implementation Method 2
by using the insert molding method in which plastic encloses a metal part, no extra work procedures will be needed
Data Source
AI summary
The present invention discloses a frame structure for a display device including a metallic back panel having a lateral edge extended from a side of the metallic back panel and a plastic outer frame having two clip parts. The lateral edge is having two side surfaces. The lateral edge is formed integrally with the metallic back panel. An included angle is formed between an inner side of the metallic back panel and an inner side of the lateral edge. A bended corner is formed between an outer side of the metallic back panel and an outer side of the lateral edge. The bended corner is in a shape of an arc. The two clip parts are in a clipping state to clip the two side surfaces of the lateral edge. The plastic outer frame completely encloses the two side surfaces, the included angle and the bended corner by injection molding.