Display Assembly Frame Reinforcement for Slim Design

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Solution Overview

Problem

Conventional LCD display assembly methods using the front mounting method compromise the mechanical strength of the sidewall due to incision parts, leading to increased defects and reduced impact resistance.

Innovation Solution

The display assembly incorporates a supporting frame, front receiving frame, and rear receiving frame with reinforcement members that connect opposite edges of incision portions, enhancing the structural integrity and allowing for a more compact design without the need for additional brackets.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If the front mounting method is used to reduce the width of the display device, then the frame width is reduced, but the mechanical strength of the sidewall is decreased due to incision parts

Engineering Contradiction:
Improveframe widthVSAvoidmechanical strength of sidewall
Core Design Contradiction:
Length of stationary objectVSStrength

Solution Approach 1:

The sidewall is segmented into multiple sections with strategically placed reinforcement members that divide the large opening into smaller sections, maintaining structural integrity while allowing the front mounting method to reduce overall frame width

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sidewall structure combines the base material with additional reinforcement members (metal strips or protrusions) to create a composite structure that maintains both the reduced frame width and the necessary mechanical strength

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If incision parts are formed in the sidewall to enable front mounting, then the connecting structure can be accessed, but the mechanical strength against external impact is decreased

Engineering Contradiction:
Improveassembly processVSAvoidimpact resistance
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The incision parts are segmented and reinforced with reinforcement members that divide the weakened areas into smaller sections, allowing assembly access while maintaining overall structural strength

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Reinforcement members are added beforehand to the sidewall structure to compensate for the weakening effect of the incision parts, providing pre-emptive strength enhancement before the assembly process begins

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Length of stationary object

If the bracket is removed to reduce the width of the frame, then the display device becomes slimmer, but the structural integrity is compromised

Engineering Contradiction:
Improveframe widthVSAvoidstructural integrity
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

The traditional bracket is extracted and replaced with integrated reinforcement members that are directly formed as part of the receiving frame structure, eliminating the need for separate components while maintaining structural integrity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The reinforcement members are merged with the receiving frame structure, combining the functions of structural support and frame definition into a single integrated component that maintains both slimness and integrity

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS8008570B2Display assembly and display device having the same
Publication Date: 2011.08.30 SAMSUNG DISPLAY CO LTD
  • US8008570B2 patent drawing
  • US8008570B2 patent drawing
  • US8008570B2 patent drawing

AI summary

In accordance with one or more embodiments of the present disclosure, a display assembly received in a cover by the front mounting method, a combining recess is formed on a corner formed at which a side part and an upper portion of a supporting part meet together, and a first hole is formed on a bottom of the combining recess. A first opening exposing the first hole is formed in a top surface part of a front receiving frame. A bottom part of a rear receiving frame supporting a rear face of a display module has a second hole corresponding to the first hole. An incision portion opening the sidewall part of the rear receiving frame exposes the second hole, the first reinforcement member is bent around an edge of the sidewall part, and connects the opposite edges. As such, the width of a frame of the cover is reduced, and the rear receiving frame improves the strength against external force.