Display Device Insulating Filler Prevents Electrode Short Circuits

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

As display device definitions increase, there is a demand to reduce the size of pixel electrodes while maintaining storage capacitance, which poses challenges in preventing short circuits between the pixel electrode and the common electrode.

Innovation Solution

The display device incorporates a filling material with insulation properties between the pixel electrode and the common electrode, ensuring they remain insulated even if the pixel electrode is exposed, thus preventing short circuits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the pixel electrode size is reduced to increase display definition, then the display definition is improved, but the risk of short circuit between pixel electrode and common electrode increases

Engineering Contradiction:
Improvedisplay definitionVSAvoidshort circuit prevention
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

A filler material is introduced as an intermediary substance between the pixel electrode and common electrode. This filler occupies the through-hole space and provides insulation, preventing direct contact between the electrodes while allowing the pixel electrode to maintain its reduced size for high definition display.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The solution moves from a two-dimensional planar insulation approach to a three-dimensional approach by filling the vertical through-hole space with insulating material. This adds a depth dimension to the insulation strategy, ensuring electrical isolation even when electrodes are closely spaced horizontally.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If three layers of transparent electrodes are stacked to increase storage capacitance, then the storage capacitance is improved, but the device complexity increases

Engineering Contradiction:
Improvestorage capacitanceVSAvoidelectrode layer structure
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The filler material serves multiple functions simultaneously: it provides electrical insulation between electrodes, maintains the structural integrity of the through-hole, and supports the pixel electrode. This multi-functionality reduces the need for additional separate components, thereby managing complexity while achieving the capacitance increase goal.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If the pixel electrode size is reduced, then the display definition is improved, but the storage capacitance decreases

Engineering Contradiction:
Improvedisplay definitionVSAvoidstorage capacitance
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The invention changes the parameter of electrode configuration from single-layer to three-layer stacked transparent electrodes. This parameter change increases the effective capacitance storage volume within the reduced pixel area, allowing high definition display to be achieved while maintaining adequate storage capacitance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively maintains the display quality by preventing short circuits and ensuring the pixel electrode and common electrode remain insulated, even with increased definition.

Implementation Method 1

a filler having an insulation property filled in at least the first through-hole and located on the pixel electrode and the first capacitance insulating film

Methodology Applied
Scientific EffectInsulation: Electrical Resistance

Data Source

PatentUS20250068020A1Display device
Publication Date: 2025.02.27 MAGNOLIA WHITE CORP
  • US20250068020A1 patent drawing
  • US20250068020A1 patent drawing
  • US20250068020A1 patent drawing

AI summary

According to one embodiment, a display device includes a first substrate and a second substrate opposed to the first substrate. The first substrate includes an insulating substrate, a switching element located on the insulating substrate and having a relay electrode, an organic insulating film covering the switching element and having a first through-hole penetrating to the relay electrode, a pixel electrode being in contact with the relay electrode via the first through-hole, a first capacitance insulating film covering the pixel electrode, a filler having an insulation property filled in at least the first through-hole and located on the pixel electrode and the first capacitance insulating film, and a common electrode covering the filler.