Flexible Display Touch Insulation Pattern Against Pad Shorting

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Solution Overview

Problem

Flexible display apparatuses face damage and short circuits due to stress when bent, primarily caused by delamination between the touch insulating layer and the interlayered insulating layer, leading to issues with the output and input pads.

Innovation Solution

Incorporating an intaglio pattern in the touch insulating layer to prevent delamination between the touch insulating layer and the interlayered insulating layer, thereby preventing short circuits between the output and input pads.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a flexible display apparatus is bent, then flexibility and adaptability are improved, but stress is exerted on internal parts causing damage and short circuits

Engineering Contradiction:
ImproveflexibilityVSAvoidelectrical integrity
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent divides the insulating layer into multiple segments: an interlayered insulating layer and a touch insulating layer with an intaglio pattern. This segmentation allows each layer to perform its specific function - the interlayered insulating layer provides baseline insulation while the touch insulating layer with its patterned structure provides enhanced stress management and delamination prevention during bending operations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The touch insulating layer features an intaglio pattern that creates local variations in thickness and structure. The pattern includes recessed regions that locally accommodate stress during bending, while other regions maintain standard insulation properties. This local quality variation allows the layer to respond differently to stress in different areas, preventing uniform delamination.

Inventive Principle:
Principle #3Local quality

2Reliability

If the touch insulating layer is made thicker to prevent delamination, then reliability is improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvedelamination resistanceVSAvoidlayer structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The intaglio pattern introduces curved, non-planar features into the touch insulating layer. The recessed regions create a three-dimensional curved surface that allows the layer to flex and accommodate bending stresses without delaminating. This curvature enables the layer to maintain structural integrity through deformation rather than requiring increased thickness.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent transitions from a two-dimensional planar insulating layer to a three-dimensional structured layer with the intaglio pattern. By adding the vertical dimension through recessed regions, the layer gains the ability to accommodate bending stresses that a flat layer of any thickness would resist, thereby improving delamination resistance without simply increasing overall thickness.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If an intaglio pattern is added to the touch insulating layer to prevent delamination, then reliability is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveshort circuit preventionVSAvoidpattern formation precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The intaglio pattern does not need to cover the entire touch insulating layer - only specific regions require the patterned structure. This partial action approach focuses manufacturing precision requirements on localized areas rather than the entire layer, making the manufacturing process more feasible while still achieving the reliability benefit of preventing delamination and short circuits.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS11995277B2Display apparatus
Publication Date: 2024.05.28 SAMSUNG DISPLAY CO LTD
  • US11995277B2 patent drawing
  • US11995277B2 patent drawing
  • US11995277B2 patent drawing

AI summary

A display apparatus includes a substrate including a display region and a non-display region, a display element layer, a pad group, a touch electrode layer, and a touch insulating layer. The display element layer includes display elements provided in the display region in a plan view. The pad group may include output pads provided on substrate and provided in the non-display region in the plan view. The touch electrode layer is provided on the display element layer. The touch insulating layer is provided on the display element layer and contacts the touch electrode layer. An intaglio pattern is provided in the touch insulating layer overlapped with the non-display region, and the intaglio pattern is not overlapped with the pad group.