Display Panel Light-Blocking Layers for Curvature and Adhesion Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing electronic devices face challenges in diversifying the shape of the active region and ensuring reliability, particularly due to issues with light-blocking elements and uneven surfaces that can lead to deterioration in image and signal quality.

Innovation Solution

The electronic device incorporates a first light-blocking element with a greater thickness than a second light-blocking element, which is printed on a layer with an uneven surface, and includes additional layers such as a hard coating layer to planarize and improve adhesion, thereby reducing curvature and detachment risks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a light-blocking element is printed on a layer with an uneven surface, then the adhesion and reliability are improved, but the curvature and detachment risk increase

Engineering Contradiction:
Improveadhesion reliabilityVSAvoidsurface curvature
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

The patent applies different thicknesses of light-blocking elements at different locations. The first light-blocking element has a greater thickness than the second light-blocking element, creating local variation in properties to address the uneven surface issue while maintaining adhesion reliability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces a thickness dimension to solve the surface curvature problem. By varying the thickness of light-blocking elements in the vertical dimension, the patent compensates for the uneven surface topology without compromising adhesion.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Manufacturing precision

If the first light-blocking element has a greater thickness than the second light-blocking element, then the planarization and image quality are improved, but the device complexity increases

Engineering Contradiction:
Improveplanarization precisionVSAvoidlight-blocking element structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements local quality by making the first light-blocking element thicker than the second light-blocking element. This localized thickness variation achieves planarization precision in critical areas without unnecessarily complicating the entire device structure.

Inventive Principle:
Principle #3Local quality

3Area of stationary object

If electronic modules are disposed below the display panel with overlapping active region, then the active region area is increased, but the light-blocking requirements become more complex

Engineering Contradiction:
Improveactive region areaVSAvoidlight-blocking element arrangement
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent segments the light-blocking function into multiple elements: a first light-blocking element and a second light-blocking element. This segmentation allows the active region area to be expanded while managing light-blocking requirements through distributed, specialized components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different light-blocking elements are assigned different thicknesses based on their specific functional requirements. The first light-blocking element has greater thickness for areas requiring stronger light blocking, while the second has lesser thickness where less blocking is needed, optimizing the overall system.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20250284312A1Electronic device
Publication Date: 2025.09.11 SAMSUNG DISPLAY CO LTD
  • US20250284312A1 patent drawing
  • US20250284312A1 patent drawing
  • US20250284312A1 patent drawing

AI summary

An electronic device includes: a display panel having an active region and a peripheral region adjacent to the active region; an electronic module disposed below the display panel; a first light-blocking element disposed on the display panel and overlapping the peripheral region; and a second light-blocking element disposed on the electronic module with the display panel interposed therebetween. A hole is at least partially surrounded by the active region is defined in a portion of the display panel. The second light blocking element is disposed in an area adjacent to the hole, when viewed in a plan view. The first light-blocking element has a first thickness and the second light-blocking element has a second thickness less than the first thickness.