Display Power Line Layout Using Metal Links to Cut Voltage Drop

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Solution Overview

Problem

Display devices face challenges in minimizing voltage drop and power consumption while maintaining image quality, particularly due to high resistance in transparent electrodes used for low-potential power lines, which affects brightness and efficiency.

Innovation Solution

The use of metallic materials for low-potential power lines that are connected to light-emitting elements via first and second assembling lines, reducing the need for transparent electrodes and minimizing resistance, allowing for independent voltage control across subpixels emitting different colors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If transparent electrodes are used for low-potential power lines, then the display device can be manufactured with conventional processes, but the resistance is relatively high causing voltage drop and power consumption increase

Engineering Contradiction:
ImprovemanufacturabilityVSAvoidpower consumption
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent changes the material parameter of the low-potential power line from transparent electrode material to metallic material, fundamentally altering the electrical resistance characteristic while maintaining compatibility with existing manufacturing processes through sequential deposition techniques

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite structure where metallic material is deposited over or alongside transparent electrode materials, combining the low resistance of metals with the transparency and manufacturability of conventional transparent electrodes in a multi-layer configuration

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If transparent electrodes are used for low-potential power lines, then the display device can be manufactured with conventional processes, but the voltage drop increases affecting image quality

Engineering Contradiction:
ImprovemanufacturabilityVSAvoidbrightness uniformity
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The patent changes the material parameter of the low-potential power line from transparent electrode material to metallic material, fundamentally altering the electrical resistance characteristic while maintaining compatibility with existing manufacturing processes through sequential deposition techniques

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

This principle is not applicable to the patent's solution for voltage drop reduction

Inventive Principle:
Principle #18Mechanical vibration

3Reliability

If metallic material is used for low-potential power lines, then the resistance is reduced minimizing voltage drop, but the manufacturing process becomes more complex

Engineering Contradiction:
Improveelectrical connection stabilityVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the low-potential power line formation with the existing transparent electrode formation process by depositing metallic material in the same manufacturing sequence, integrating multiple functions into a unified process flow rather than adding separate steps

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The metallic material layer serves multiple functions: it acts as the low-potential power line conductor, provides additional shielding, and can be integrated with existing electrode patterns, allowing a single manufacturing step to achieve multiple objectives

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20240222385A1Display device
Publication Date: 2024.07.04 LG DISPLAY CO LTD
  • US20240222385A1 patent drawing
  • US20240222385A1 patent drawing
  • US20240222385A1 patent drawing

AI summary

A display device includes: a substrate including a display area having a plurality of subpixels, and a non-display area surrounding the display area and including a plurality of pad areas; a plurality of pads in the pad areas; a plurality of low-potential power link lines electrically connected to the pads in leftmost and rightmost areas among the pad areas; a plurality of first assembling lines and a plurality of second assembling lines respectively on the plurality of subpixels and electrically connected to the plurality of low-potential power link lines; and a plurality of light-emitting elements on the first assembling lines and the second assembling lines. Each of the plurality of low-potential power link lines includes: a first part connected to the plurality of first assembling lines or the plurality of second assembling lines; and a second part to transmit a low-potential power voltage to the first part.