Display Module Camera Hole Blocking Layer Recess Design

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Solution Overview

Problem

The formation of protrusions on the glass cover plate due to a thick ring-shaped blocking structure leads to air bubbles between the optically clear adhesive and the cover plate when combined with the display panel, affecting the display effect of display modules.

Innovation Solution

A recess is defined in the display panel to create a receiving hole that accommodates a ring-shaped blocking layer, ensuring its depth is greater than or equal to the thickness and diameter is greater than or equal to the camera hole, preventing the blocking layer from protruding and reducing air bubble formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a thick ring-shaped blocking layer is provided on the glass cover plate to block light leakage from the camera hole, then light blocking effect is improved, but protrusions are formed causing air bubbles between the OCA and cover plate

Engineering Contradiction:
Improvelight leakageVSAvoidair bubble formation
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The ring-shaped blocking layer is nested within a receiving hole formed in the display panel. The receiving hole has a depth greater than or equal to the thickness of the blocking layer, allowing the blocking layer to be contained within the cavity rather than protruding outward. This nesting structure prevents the blocking layer from creating surface protrusions that would cause air bubble formation during assembly.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The solution moves the blocking layer from a surface-level structure to a subsurface structure by creating a receiving hole with sufficient depth. This dimensional transition embeds the blocking layer within the panel thickness, eliminating surface protrusions while maintaining the light-blocking function.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Illumination intensity

If a ring-shaped blocking layer is provided on the glass cover plate to block light leakage, then display appearance is improved, but the blocking layer protrudes affecting assembly quality

Engineering Contradiction:
Improvelight blockingVSAvoidassembly quality
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The blocking layer is nested within the receiving hole cavity, ensuring it does not protrude from the display panel surface. The receiving hole dimensions are controlled to accommodate the blocking layer completely, maintaining smooth surface geometry for high-quality assembly.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The receiving hole is pre-formed in the display panel before the blocking layer is applied. This preliminary preparation ensures that when the blocking layer is placed in the receiving hole, it will be properly contained without protruding, thereby guaranteeing assembly quality from the outset.

Inventive Principle:
Principle #10Preliminary action

3Object-affected harmful factors

If the blocking layer thickness is increased to improve light blocking, then light leakage prevention is improved, but air bubble generation increases

Engineering Contradiction:
Improvelight leakageVSAvoidair bubbles
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The receiving hole provides a cavity that completely contains the blocking layer, regardless of its thickness. The depth of the receiving hole is designed to be greater than or equal to the blocking layer thickness, allowing thicker blocking layers to be used for improved light blocking without creating surface protrusions that would trap air bubbles.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS11510330B2Display module and display device
Publication Date: 2022.11.22 WUHAN CHINA STAR OPTOELECTRONICS SEMICONDUCTOR DISPLAY TECHNOLOGY CO LTD
  • US11510330B2 patent drawing
  • US11510330B2 patent drawing

AI summary

A display module and a display device are provided. The display module is used in the display device having a camera lens, and the display module includes a display panel and a cover plate. A camera hole is defined in a position of the display panel corresponding to the camera lens. The cover plate is disposed on the display panel. A recess is defined in a side surface of the display panel to form a receiving hole which is disposed correspondingly to the camera hole. A ring-shaped blocking layer is disposed in the receiving hole to block a periphery of the camera hole.