Display Module Mounting Structure for Flat Multi-Panel Alignment
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Solution Overview
Problem
Digital signage systems experience screen distortion due to height or level differences between adjacent display panels, leading to gaps and instability.
Innovation Solution
A multi-display device design that adjusts height differences using a combination of fastening brackets, resin coupling, and module holders, allowing for precise alignment and compensation of thickness variations between display modules.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If display panels are installed using conventional fixed mounting methods, then assembly is simple and quick, but screen distortion occurs due to height differences between adjacent panels
Solution Approach 1:
The mounting structure uses a nested design where the adjustment mechanism is integrated within the mounting bracket. The bracket contains internal components that allow height adjustment without adding external complexity, enabling precise screen flatness adjustment while maintaining a compact and simple overall structure.
Solution Approach 2:
The mounting structure transitions from a fixed rigid design to a dynamic adjustable design. The bracket incorporates movable components that allow height adjustment during installation, enabling the system to adapt to different panel thicknesses and achieve proper screen alignment, thereby resolving the contradiction between simplicity and precision.
2Manufacturing precision
If adjustable mounting mechanisms are used to compensate for height differences, then screen distortion is reduced, but assembly time and complexity increase
Solution Approach 1:
The mounting bracket is pre-configured with adjustment mechanisms and positioning features that enable quick height adjustment during assembly. The preliminary design of the bracket includes integrated adjustment components that eliminate the need for complex post-assembly adjustments, thereby reducing overall assembly time while maintaining precise panel alignment.
Solution Approach 2:
The mounting structure allows for quick parameter adjustment (height position) through a simplified mechanism. The bracket can be easily adjusted to different height positions using a user-friendly interface, enabling rapid compensation for panel thickness variations without requiring time-consuming manual adjustments or specialized tools.
3Adaptability or versatility
If display modules with different thicknesses are installed, then design flexibility is improved, but maintaining a flat front surface becomes difficult
Solution Approach 1:
The mounting bracket is designed with localized adjustment capabilities at each mounting position. Each bracket can be independently adjusted to compensate for the specific thickness of the installed display module, allowing the system to accommodate modules with different thicknesses while maintaining overall front surface flatness through localized adaptations.
4Stability of the object's composition
If permanent adhesive bonding is used to secure display modules, then structural stability is improved, but maintenance and replacement become difficult
Solution Approach 1:
The mounting system divides the connection into two stages: a permanent adhesive bonding phase for initial securing, and a mechanical fastening phase using removable fasteners. This segmentation allows the module to achieve structural stability through adhesive while maintaining replaceability through the mechanical fastening components that can be easily removed for maintenance or replacement.
Data Source
AI summary
Provided is a display module comprising: a display module; a fastening bracket which is disposed at the rear surface of the display module; a resin which couples the fastening bracket and the display module to each other; a module holder which is disposed at the rear surface of the display module; and a fastener which passes through the module holder in the direction from the rear to front of the module holder and is coupled to the fastening bracket, wherein when the fastener is decoupled from the fastening bracket, the module holder is separated from the display module.