Display Module Recessed Optical Film Waterproofing

Solution Overview

Problem

Existing waterproof methods for handheld electronic devices, such as O-rings and insulation coatings, restrict design aesthetics and fail to effectively protect the display module's optical film from moisture, leading to uneven backlight and display quality issues.

Innovation Solution

A display module design featuring a light guide plate with a recessed structure, where the display panel is sealed using a waterproof adhesive, and an optical film is positioned within the recess to prevent moisture and foreign particles from entering, ensuring the optical film's integrity and display quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an O-ring is installed on the handheld electronic device to prevent moisture entry, then water resistance is improved, but design appearance is restricted

Engineering Contradiction:
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

The waterproofing function is segmented from the external appearance. The O-ring is relocated to the internal interface between the display panel and light guide plate, separating the waterproofing component from the external aesthetic surface, thus maintaining both water resistance and design appearance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The O-ring serves as an intermediary element positioned at the interface between the display panel and light guide plate. This intermediary component provides waterproofing without being visible from the external, effectively mediating between the waterproofing requirement and aesthetic design.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If insulation material is coated on the circuit board to block moisture, then moisture blockage is improved, but effective water resistance for the display module is not achieved

Engineering Contradiction:
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The waterproofing function is extracted from the circuit board insulation coating and relocated to the critical interface between the display panel and light guide plate. This extraction ensures that moisture blocking is implemented at the most vulnerable location where optical films are present, rather than on the circuit board.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The O-ring is positioned in advance at the interface between the display panel and light guide plate to prevent moisture entry before it can reach the optical films. This preliminary protective action addresses the harmful factor at its point of entry rather than attempting to block it elsewhere.

Inventive Principle:
Principle #9Preliminary anti-action

3Illumination intensity

If the optical film is located between the display panel and light guide plate, then optical function is achieved, but the optical film is vulnerable to moisture damage

Engineering Contradiction:
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The optical film is nested within the recessed structure formed by the display panel and light guide plate interface. The O-ring is positioned within this nested structure to provide waterproofing specifically at the location where the optical film resides, protecting it from moisture while maintaining optical functionality.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The O-ring acts as an intermediary waterproofing element positioned between the display panel and light guide plate, specifically protecting the optical film from moisture exposure while allowing the optical film to maintain its position for proper optical function.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively seals the gaps between the light guide plate and display panel, protecting the optical film from moisture and foreign particles, thereby maintaining optimal display quality and preventing mura issues.

Implementation Method 1

The display panel is attached to the light guide plate through the waterproof adhesive-material

Methodology Applied
Scientific EffectAdhesive bonding: Adhesive

Data Source

PatentUS9052426B2Display module and handheld electronic device
Publication Date: 2015.06.09
  • US9052426B2 patent drawing
  • US9052426B2 patent drawing
  • US9052426B2 patent drawing

AI summary

A display module is provided. The display module includes a frame, a light guide plate, a light source device, a display panel and an optical film. The light guide plate is accommodated within the frame. The light guide plate has a recess. The light source device is disposed between the frame and the light guide plate. The display panel is disposed on the recess and attached to the light guide plate to seal the recess. The optical film is located within the recess. A handheld electronic device having said display module is also provided.