Display Module Support Layer Thickness Variation for Narrow Frames

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Solution Overview

Problem

Current flexible display modules face a technical challenge in reducing the thickness of stack layers to achieve narrow frames, which compromises their strength and leads to potential bonding issues and defects.

Innovation Solution

A display module design featuring a support layer with a first support part thicker than a second support part, where the second support part is thinner near the bending area, allowing for reduced frame width while maintaining structural integrity through a reinforcing layer and strategic fixing slots and keys, ensuring the first support part can still provide adequate support.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If the thickness of the support layer is reduced to achieve narrow frames, then the frame width is reduced, but the strength of the display module declines

Engineering Contradiction:
Improveframe widthVSAvoidstrength of display module
Core Design Contradiction:
Length of stationary objectVSStrength

Solution Approach 1:

The support layer is designed with different thicknesses in different regions: the first support part has a first thickness while the second support part has a second thickness that is less than the first thickness. This local quality variation allows the frame width to be reduced in the bending area while maintaining adequate strength in the non-bending areas, resolving the contradiction between narrow frame and structural strength.

Inventive Principle:
Principle #3Local quality

2Shape

If the thickness of the stack layers is reduced to reduce bending radius, then the bending performance is improved, but the strength of the flexible display module declines

Engineering Contradiction:
Improvebending radiusVSAvoidstrength of flexible display module
Core Design Contradiction:
ShapeVSStrength

Solution Approach 1:

The support layer implements local quality by having different thicknesses in different regions. The thinner second support part in the bending area enables smaller bending radius and better flexibility, while the thicker first support part in non-bending areas maintains structural strength. This resolves the contradiction between bending performance and overall strength.

Inventive Principle:
Principle #3Local quality

3Length of stationary object

If the thickness of the support layer is uniformly reduced, then the frame width is reduced, but bonding quality deteriorates due to increased stress concentration

Engineering Contradiction:
Improveframe widthVSAvoidbonding quality
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

By making the support layer thickness non-uniform with a thicker first support part and thinner second support part, the design locally reinforces areas prone to stress concentration. This prevents bonding quality deterioration while still achieving narrow frames in the bending region, resolving the contradiction between frame width and bonding reliability.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12181925B2Display module and mobile terminal
Publication Date: 2024.12.31 WUHAN CHINA STAR OPTOELECTRONICS SEMICONDUCTOR DISPLAY TECHNOLOGY CO LTD
  • US12181925B2 patent drawing
  • US12181925B2 patent drawing
  • US12181925B2 patent drawing

AI summary

The present application provides a display module and a mobile terminal. The display module includes a display panel and a support layer. The display panel includes a first plane part, a second plane part and a bending part. The support layer is located between the first plane part and the second plane part. The support layer includes a first support part and a second support part. The second plane part corresponds to the second support part. In a light-emitting direction of the display panel, a thickness of the first support part is greater than a thickness of the second support part.