Display Molding Structure for Impact Protection and Waterproof Sealing

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Solution Overview

Problem

Existing electronic devices face challenges in protecting the bending areas of displays from impact and ensuring effective waterproofing without increasing the black masking area.

Innovation Solution

The electronic device incorporates a molding part that fills concave areas of the protective layer and panel layer at the display's ends, with a convex area acting as a stopper to prevent movement and reduce impact, and a waterproof member to seal the space between the molding part and the housing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a waterproof tape is disposed between the molding part and housing to ensure waterproofing, then waterproofing is improved, but the black masking area increases

Engineering Contradiction:
ImprovewaterproofingVSAvoidblack masking area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent introduces a waterproof member as an intermediary component between the molding part and housing. This waterproof member has a specific structure with a first surface contacting the housing, a second surface contacting the molding part, and a side surface forming a waterproof groove. The waterproof groove receives the end of the display, creating a multi-layer sealing system that ensures waterproofing without requiring additional black masking area, thus resolving the contradiction between waterproofing reliability and visual area.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Strength

If the molding part is extended to cover the bending area for impact protection, then protection capability is improved, but the device complexity increases

Engineering Contradiction:
Improveimpact protectionVSAvoidstructure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent merges multiple functions into the molding part structure. The molding part not only provides impact protection by covering the bending area but also integrates with the waterproof member to provide sealing functionality. The convex area of the molding part acts as a stopper to prevent movement, while simultaneously protecting the display from impact. This consolidation of protection and sealing functions reduces overall device complexity compared to having separate components for each function.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The molding part is designed with varying thickness and coverage areas to provide localized protection where needed most. The convex area provides enhanced protection at critical points, while the overall molding part structure provides distributed protection across the bending area. This localized quality approach ensures optimal impact protection without requiring uniform thick coverage throughout, reducing material usage and complexity.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20250220838A1Electronic device including molding part
Publication Date: 2025.07.03 SAMSUNG ELECTRONICS CO LTD
  • US20250220838A1 patent drawing
  • US20250220838A1 patent drawing
  • US20250220838A1 patent drawing

AI summary

An electronic device is provided. The electronic device includes a housing, a display placed in the housing, and a molding part provided at an end portion of the display, wherein the display includes a panel layer including a bending area in at least a portion of an end portion, and a protective layer disposed on the panel layer, wherein the protective layer includes a first concave area where at least a portion of an end portion of the protective layer is formed concavely, and wherein the molding part is disposed to fill the first concave area.