Display Optical Cavity Light Recycling Aperture Segmentation

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Solution Overview

Problem

Mechanical light modulator displays face challenges in achieving a combination of speed, brightness, and low power consumption, with existing backlit displays struggling to efficiently direct and recycle light for improved optical efficiency.

Innovation Solution

The implementation of a display with an improved optical cavity, featuring a light guide with geometric light redirection centers, a reflective aperture layer, and a light injection system that includes a lamp and collimator to produce collimated light, along with MEMS-based or liquid-based light modulators, enhances light directivity and efficiency by recycling light through specular reflection and redirection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a backlight with reflective surfaces is used to recycle light, then optical efficiency is improved, but light directivity and brightness are reduced

Engineering Contradiction:
Improveoptical efficiencyVSAvoidbrightness
Core Design Contradiction:
Loss of energyVSIllumination intensity

Solution Approach 1:

The reflective aperture layer is segmented into multiple discrete apertures arranged in a specific pattern, allowing light to be redirected through multiple paths while maintaining directivity. This segmentation enables the system to achieve both high optical efficiency through light recycling and good brightness through controlled light emission paths.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a temporal dimension to light recycling by using sequentially operating light modulators that switch between different aperture groups. This temporal multiplexing allows the system to recycle light across multiple time cycles while maintaining high brightness during each display cycle, effectively resolving the contradiction between efficiency and brightness.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Speed

If mechanical light modulators are used, then speed and viewing angles are improved, but power consumption increases

Engineering Contradiction:
Improvedisplay speedVSAvoidpower consumption
Core Design Contradiction:
SpeedVSUse of energy by moving object

Solution Approach 1:

The light modulators operate in periodic cycles, sequentially switching between different aperture groups rather than continuously operating. This periodic operation allows the backlight to recycle light during non-display cycles while the modulators remain in low-power states, significantly reducing overall power consumption while maintaining high display speed during active cycles.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The optical cavity and reflective surfaces are pre-configured to recycle light before it reaches the modulators. This preliminary light recycling reduces the burden on the modulators to generate sufficient brightness, allowing them to operate at lower power levels while maintaining high display speed through their fast switching capability.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If aperture area ratio is reduced to 8-20%, then device complexity is reduced, but optical throughput efficiency decreases

Engineering Contradiction:
Improveaperture structure complexityVSAvoidoptical throughput efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The optical cavity creates continuous light recycling paths that repeatedly redirect light through the apertures over multiple cycles. This continuity compensates for the small aperture area ratio by ensuring that light is not wasted but continuously reused, maintaining high optical throughput efficiency despite the simplified aperture structure with only 8-20% area ratio.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly increases optical throughput, allowing for higher brightness with reduced power consumption, as demonstrated by improved conical reflectance and recycling efficiency, directing a higher percentage of light towards the viewer within favorable angles.

Implementation Method 1

a structure was disclosed for improving the optical efficiency of a display including an array of apertures—by forming such apertures or light transmissive regions as part of an otherwise reflective surface (referred to as a 'reflective aperture layer'). This reflective aperture layer, when coupled with a backlight that includes a second reflective surface, forms an optical cavity that allows for the recycling of light rays that do not immediately pass through the apertures.

Methodology Applied
Scientific EffectSpecular reflection: Reflection

Implementation Method 2

The light guide includes a plurality of geometric light redirection centers to extract light from the backlight. Various embodiments of such redirection centers are described in U.S. Pat. Nos. 5,005,108; 5,202,950; 5,884,872; 6,079,838; 6,174,064; 6,731,355; 6,827,456; 7,014,349; and 7,046,905, the entireties of which are herein incorporated by reference.

Methodology Applied
Scientific EffectLight redirection: Refraction

Implementation Method 3

the display includes a light injection system including a lamp and a light collimator for introducing a non-random fraction of light output by the lamp into the light guide to produce collimated light within a predetermined range of angles.

Methodology Applied
Scientific EffectLight collimation: Lens

Data Source

PatentUS7876489B2Display apparatus with optical cavities
Publication Date: 2011.01.25 SNAPTRACK INC
  • US7876489B2 patent drawing
  • US7876489B2 patent drawing
  • US7876489B2 patent drawing

AI summary

A display includes an array of light modulators that define a display plane, a light guide and front- and rear-facing reflective surfaces. The light guide includes a plurality of geometric light redirectors, and at least 50% of the light guide's rear surface is parallel to the display plane. The rear-facing reflective surface is parallel to the display plane and includes a plurality of apertures.