Display Panel Optical Pattern Layout for Color Purity and Light Efficiency

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Solution Overview

Problem

Existing display technologies face challenges in achieving improved light efficiency and image quality, particularly in managing light control patterns and color filters to enhance color purity and viewing angle.

Innovation Solution

A display panel design incorporating optical patterns and color filters with integrated scattering particles and a refractive layer, along with partition walls and division patterns, to optimize light conversion and emission efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If light control patterns are used to improve color purity and viewing angle, then display quality is improved, but light efficiency deteriorates due to light loss in the patterns

Engineering Contradiction:
Improvedisplay qualityVSAvoidlight efficiency
Core Design Contradiction:
Manufacturing precisionVSLoss of energy

Solution Approach 1:

A light reflective layer is introduced as an intermediary component between the light control patterns and the backlight unit. This reflective layer captures light that would otherwise be lost in the light control patterns and redirects it back through the display panel, thereby improving light efficiency without compromising the color purity and viewing angle benefits of the light control patterns

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The light that is lost or absorbed by the light control patterns is converted into a beneficial resource by the light reflective layer, which reflects this light back into the display panel. This transforms the harmful light loss into a beneficial recycling mechanism that improves overall light efficiency

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Adaptability or versatility

If scattering particles are added to optical patterns to improve viewing angle, then viewing angle is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveviewing angleVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Scattering particles are integrated directly into the light control patterns during the same manufacturing process, combining multiple functions (light control and viewing angle enhancement) into a single integrated structure. This reduces manufacturing complexity compared to adding separate scattering layers

Inventive Principle:
Principle #5Merging (Combining)

3Loss of energy

If multiple layers including refractive index layers are added to improve light efficiency, then light efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvelight efficiencyVSAvoiddevice complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The light reflective layer serves multiple functions simultaneously: it reflects lost light back into the panel to improve efficiency, acts as a structural element of the display stack, and can be integrated with other functional layers. This multi-functionality justifies the added complexity by delivering significant light efficiency improvements

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances light emission efficiency and improves color purity and viewing angle, resulting in improved display quality.

Implementation Method 1

a third optical pattern in a third pixel area, overlapping the peripheral area and the third light emitting element, and comprising a third color filter and a scattering pattern

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 2

a refractive index layer disposed on the peripheral area and having a refractive index different from a refractive index of the partition wall

Methodology Applied
Scientific EffectLight refraction: Refraction

Implementation Method 3

a first wavelength conversion pattern disposed on the first pixel area and comprising a first color filter and a first wavelength conversion pattern, and a second wavelength conversion pattern disposed on the second pixel area and comprising a second color filter and a second wavelength conversion pattern

Methodology Applied
Scientific EffectWavelength conversion: Photoluminescence

Data Source

PatentEP4057357B1Display panel and manufacturing method thereof
Publication Date: 2025.11.26 SAMSUNG DISPLAY CO LTD
  • EP4057357B1 patent drawingFigure 1A~1B
  • EP4057357B1 patent drawingFigure 2
  • EP4057357B1 patent drawingFigure 3A

AI summary

A display panel may include first to third light emitting elements providing source light, first to third color filters, a first optical pattern between a first color filter and the first light emitting element, a second optical pattern between the second color filter and the second light emitting element, a third optical pattern between the third color filter and the third light emitting element, and a refractive layer between the first color filter and the first optical pattern, between the second color filter and the second optical pattern, and between the third optical pattern and the third light emitting element.