Display Device Overlapping Via Holes Reduce Dead Space

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Solution Overview

Problem

Conventional display devices have a large area for the driver and a significant dead space between the driver and the display area, which increases the area where self-light emitting elements cannot be disposed, leading to reduced display quality and efficiency.

Innovation Solution

The display device incorporates a specific layer structure with overlapping via holes and connection patterns to reduce dead space, allowing for a more compact design and improved display quality by optimizing the placement of data lines and driving elements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If a conventional driver layout is used, then the driver can be positioned in the non-display area, but the area of dead space increases and the area from the driver to display area increases

Engineering Contradiction:
Improvedead space areaVSAvoiddriver placement flexibility
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The patent transitions from a planar two-dimensional layout to a three-dimensional stacked architecture. Connection patterns are arranged across multiple layers (first, second, third connection patterns) connected by via holes, allowing data lines to route vertically through the substrate thickness rather than only horizontally across the surface. This dimensional change enables compact pixel circuit integration that reduces dead space while maintaining driver placement flexibility.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements nested structures where via holes are positioned within or adjacent to connection patterns, and connection patterns are layered within insulating layers. Specifically, via holes penetrate through insulating layers to connect different conductive layers, creating a nested arrangement that maximizes space utilization. This nesting allows the driver area to be more efficiently packed without increasing the overall footprint or dead space.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Area of stationary object

If the area from the driver to display area is reduced, then dead space is reduced, but the complexity of data line routing increases

Engineering Contradiction:
Improvedead space areaVSAvoiddata line routing complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The data line routing is segmented into multiple independent conductive layers (first data conductive layer, second data conductive layer, third data conductive layer), each handling specific routing functions. This segmentation allows complex routing paths to be divided into manageable segments across different layers, with via holes providing vertical connections between segments. The complexity is distributed across layers rather than concentrated in a single plane, making the overall routing more manageable despite the reduced dead space.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Insulating layers serve as intermediaries between conductive layers, providing both electrical isolation and structural support for via holes. The insulating layers enable the data lines to pass through the substrate in an organized manner by mediating between different conductive layers. This intermediary structure simplifies the routing complexity by providing predefined pathways and isolation, rather than requiring direct routing between all components.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20250107374A1Display device
Publication Date: 2025.03.27 SAMSUNG DISPLAY CO LTD
  • US20250107374A1 patent drawing
  • US20250107374A1 patent drawing
  • US20250107374A1 patent drawing

AI summary

A display device includes a driving transistor; a transistor connected to the driving transistor; a first insulating layer; a first data conductive layer including a first connection pattern; a second insulating layer including a lower via hole; a second data conductive layer including a second connection pattern connected to the first connection pattern and a first conductive line; a third insulating layer including an intermediate via hole; a third data conductive layer including a third connection pattern connected to the second connection pattern, a second conductive line extending in a second direction, and a first data line which extends in the second direction; a fourth insulating layer including an upper via hole; and a light emitting element disposed including a first electrode, wherein at least two of the lower via hole, the intermediate via hole, and the upper via hole overlap each other in a third direction.