Electroluminescent Display Pad Electrode Exposure Protection

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Solution Overview

Problem

Existing electroluminescent display devices face challenges in manufacturing cost reduction and preventing damage to the periphery of pad electrodes when exposing their upper surfaces for external connections.

Innovation Solution

The electroluminescent display device incorporates a substrate with a display area and a non-display area, featuring an encapsulation layer that extends from the display area to the non-display area, and a protection layer between pad electrodes to prevent damage during exposure, allowing for the exposure of pad electrodes without damaging their periphery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the upper surface of the pad electrode is externally exposed for connection, then the ease of operation is improved, but the reliability deteriorates due to damage on the periphery of the pad electrode

Engineering Contradiction:
Improveease of connectionVSAvoidintegrity of pad electrode periphery
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The device is divided into a display area and a non-display area, with the pad electrode located in the non-display area. This segmentation allows the pad electrode to be exposed for external connections while the display area remains protected and intact, resolving the contradiction between ease of connection and structural integrity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

An insulating layer is introduced as an intermediary between the pad electrode and the surrounding environment. This insulating layer protects the periphery of the pad electrode from damage while still allowing the upper surface to be exposed for external connections, thus maintaining both ease of operation and reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the pad electrode is exposed for external connections, then the ease of operation is improved, but the manufacturing precision deteriorates due to potential damage during exposure

Engineering Contradiction:
Improveease of connectionVSAvoidprecision of pad electrode structure
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The insulating layer is formed in advance before the pad electrode exposure process. This preliminary action provides pre-protection to the pad electrode periphery, ensuring that subsequent exposure and connection processes do not compromise the manufacturing precision or structural integrity of the pad electrode.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The insulating layer acts as a cushioning protective layer that is applied beforehand to the pad electrode structure. This prior cushioning prevents mechanical damage during the exposure and connection processes, thereby maintaining manufacturing precision while enabling ease of operation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Ease of operation

If the encapsulation layer is removed to expose the pad electrode, then the ease of operation is improved, but the strength of the structure deteriorates

Engineering Contradiction:
Improveease of connectionVSAvoidstructural strength
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The encapsulation layer is selectively removed (extracted) only from the non-display area where the pad electrode is located, while the encapsulation layer remains intact in the display area. This selective extraction allows external connections to the pad electrode while preserving the structural strength and protection of the display area.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The encapsulation layer is differentiated by location: it is removed in the non-display area to enable connections, but retained in the display area to maintain structural strength. This local quality approach ensures that ease of operation is improved where needed without compromising the overall structural integrity of the device.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11335888B2Electroluminescent display apparatus
Publication Date: 2022.05.17 LG DISPLAY CO LTD
  • US11335888B2 patent drawing
  • US11335888B2 patent drawing
  • US11335888B2 patent drawing

AI summary

Disclosed is an electroluminescent display device comprising an a substrate including a display area and a non-display area, an emission device in the display area on the substrate, an encapsulation layer extending from the display area to the non-display area, wherein the encapsulation layer is provided on the emission device, a plurality of pad electrodes in the non-display area on the substrate, and a protection layer provided in the area between each of the plurality of pad electrodes, and configured to protect an insulating layer disposed there below, wherein the encapsulation layer is provided with an opening area configured to expose at least a portion in each of the plurality of pad electrodes and at least a portion of the protection layer.