Display Panel Bonding Pads Prevent Short-Circuit via Layer Stacking

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Solution Overview

Problem

In liquid crystal display panels, the small spacing between bonding pads and connecting lines can lead to short-circuiting issues due to poor manufacturing processes, resulting in abnormal driving signals and poor display quality.

Innovation Solution

The display panel circuit structure includes first bonding pads with a bottom, middle, and top pad stacked in metal and transparent conductive layers, with an insulating interlayer and passivation layer, ensuring that connecting lines are covered and preventing short-circuiting when a chip is pressed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the spacing between bonding pads and connecting lines is reduced to increase bonding density, then the area utilization is improved, but the risk of short-circuiting increases due to poor manufacturing process coverage

Engineering Contradiction:
Improvearea utilization of bonding regionVSAvoidrisk of short-circuiting between bonding pads and connecting lines
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent moves the connecting lines from the second metal layer to the first metal layer, placing them in the same layer as the bonding pads. This dimensional repositioning allows the connecting lines to be covered by the insulating interlayer and passivation layer that are already present for bonding pad protection, thereby preventing short-circuiting while maintaining compact spacing and high area utilization.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If the passivation layer coverage is reduced to simplify the manufacturing process, then the ease of manufacture is improved, but the protection against short-circuiting deteriorates

Engineering Contradiction:
Improvemanufacturing process complexityVSAvoidprotection against short-circuiting
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent makes the insulating interlayer and passivation layer serve dual functions: they protect both the bonding pads and the connecting lines from short-circuiting. By positioning the connecting lines in the first metal layer alongside the bonding pads, the existing protective layers cover both structures, eliminating the need for additional protective layers or complex manufacturing steps while maintaining reliable short-circuit prevention.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10852606B2Display panel circuit structure
Publication Date: 2020.12.01 WUHAN CHINA STAR OPTOELECTRONICS TECH CO LTD
  • US10852606B2 patent drawing
  • US10852606B2 patent drawing
  • US10852606B2 patent drawing

AI summary

In an embodiment, a display panel circuit structure includes: a display area and an output bonding area located on a side of the display area. The output bonding area includes: a plurality of first bonding pads arranged in parallel at intervals, and a plurality of first connecting lines between corresponding first bonding pads of the first bonding pads. Each of the first bonding pads includes: a first bottom pad, a first middle pad, and a first top pad. The first bottom pad and the first connecting lines are all located at a first metal layer, the first middle pad is located at a second metal layer, the first top pad is located at a transparent, electrically conductive layer, the first metal layer, the second metal layer, and the transparent, electrically conductive layer are stacked in order.