Display Panel Cell Test Apparatus for Early Power Line Defect Detection

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Solution Overview

Problem

Defects in power lines of LCD display panels are typically detected after the panel is fully assembled, leading to increased manufacturing costs due to the inability to identify issues at the cell test stage.

Innovation Solution

A method and apparatus for testing display panels that involve generating a test signal and test voltage to detect defects in the display area, driving voltage line, and on/off voltage line by contacting probes with specific pads or bumps on the panel, allowing for simultaneous testing of these components during the manufacturing process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If defects are detected after the LCD is fully assembled, then the testing is comprehensive, but the manufacturing cost increases

Engineering Contradiction:
Improvedefect detection completenessVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies preliminary action by performing defect detection at the cell test stage before the LCD is fully assembled. The test signal is applied to the liquid crystal layer and driving voltage lines are tested for shorts before final assembly, allowing defects to be identified early in the manufacturing process when they can be more easily and cheaply addressed.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent segments the testing process into distinct stages: cell testing (before assembly) and final product testing. By dividing the testing into these phases and performing critical power line and liquid crystal layer tests during the cell stage, the patent enables early defect detection without requiring complete assembly, thus reducing manufacturing costs while maintaining detection effectiveness.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If testing is performed at the cell test stage, then the manufacturing cost is reduced, but the ability to detect power line defects is limited

Engineering Contradiction:
Improvemanufacturing costVSAvoiddefect detection capability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent performs preliminary testing of driving voltage lines for shorts and tests the liquid crystal layer response before final assembly. This preliminary action enables detection of critical defects at the cell test stage without requiring complete LCD assembly, thereby reducing manufacturing costs while maintaining the ability to detect major power line and liquid crystal defects.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses test signals as an intermediary to indirectly detect power line defects. By applying test signals to the liquid crystal layer and monitoring the response, the system can detect shorts in driving voltage lines without requiring direct access to or testing of the power lines themselves, enabling comprehensive defect detection at the cell test stage.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If multiple components are tested simultaneously, then the testing efficiency is improved, but the test system complexity increases

Engineering Contradiction:
Improvetesting efficiencyVSAvoidtest system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent merges multiple testing functions into a single integrated test process. The test signal simultaneously tests the liquid crystal layer response and detects shorts in driving voltage lines during the cell test stage. This combining of testing functions improves efficiency by performing multiple detections in one operation while managing system complexity through unified test signal generation and analysis.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The test signal serves multiple functions simultaneously: it drives the liquid crystal layer to display test patterns for visual inspection, applies voltage to test for shorts in driving voltage lines, and verifies proper connectivity of power lines. This multi-functionality of the test signal improves testing efficiency without proportionally increasing system complexity, as the same basic test infrastructure performs multiple detection tasks.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS8415965B2Method of testing a display panel and apparatus for performing the method
Publication Date: 2013.04.09 SAMSUNG DISPLAY CO LTD
  • US8415965B2 patent drawing
  • US8415965B2 patent drawing
  • US8415965B2 patent drawing

AI summary

In a test method of a display panel, a test signal and a test voltage are generated according to a test control signal. A display area of the display panel is tested based on the test signal and the test voltage. A driving voltage line and an on/off voltage line formed on the display panel are tested based on the test signal and the test voltage.