Display Panel Color Filter Adhesion via Local Protrusions

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Solution Overview

Problem

The existing technologies for touch display devices face limitations in reducing delamination between layers due to decreased interlayer adhesion, particularly when forming touch electrodes and color filters at low temperatures, which can lead to damage and delamination issues during the peeling off of protection films.

Innovation Solution

A display panel design that includes a substrate with an encapsulation layer, a bridge, a first insulating layer, a touch electrode, a touch buffer layer, and a color filter, where the color filter is in direct contact with the first insulating layer through specific holes, enhancing interlayer adhesion and preventing delamination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the touch electrode and color filter are formed at low temperature to prevent damage to the light emitting device, then the light emitting device is protected from damage, but the interlayer adhesion is lowered and delamination between layers can occur

Engineering Contradiction:
Improvedamage to light emitting deviceVSAvoidinterlayer adhesion
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent applies local quality by creating a protrusion structure at specific locations where the color filter contacts the first insulating layer. This localized structural modification enhances adhesion only at critical contact points without requiring overall high-temperature processing, thus protecting the light emitting device while improving interlayer adhesion where needed.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The protrusion structure is formed in advance during the manufacturing process before the color filter is applied. This preliminary action creates a pre-designed adhesion enhancement feature that ensures strong bonding between the color filter and first insulating layer, preventing delamination issues that would otherwise occur with low-temperature formation.

Inventive Principle:
Principle #10Preliminary action

2Length of stationary object

If the touch electrode and color filter are formed after forming the light emitting device to embed them in the display panel, then the thickness and weight are reduced, but delamination between layers can occur due to decreased interlayer adhesion

Engineering Contradiction:
Improvethickness of display panelVSAvoidinterlayer adhesion
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

Rather than uniformly increasing adhesion across the entire panel (which would require additional layers or materials), the patent applies adhesion enhancement locally at the contact points between the color filter and first insulating layer through protrusions. This maintains the overall thin profile while addressing delamination at critical interfaces.

Inventive Principle:
Principle #3Local quality

3Reliability

If the color filter is in direct contact with the first insulating layer through holes, then interlayer adhesion is enhanced and delamination is reduced, but the structural complexity increases

Engineering Contradiction:
Improveinterlayer adhesionVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the contact interface between the color filter and first insulating layer by creating multiple discrete protrusions rather than a continuous complex structure. This segmentation approach enhances adhesion through distributed contact points while keeping the overall structure relatively simple and manufacturable.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12127460B2Display panel and display device
Publication Date: 2024.10.22 LG DISPLAY CO LTD
  • US12127460B2 patent drawing
  • US12127460B2 patent drawing
  • US12127460B2 patent drawing

AI summary

A display panel and a display device capable of reducing peeling due to a decrease in interlayer adhesion by direct contact of a color filter with a first insulating layer are provided.