Display Panel Color Resist Layer Openings for Photo Spacer Height Precision

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional color resist layers with greater thickness in color filter on array (COA) technology lead to significant deviations in the height of photo spacers, affecting the introduction of liquid crystal and reducing the accuracy of their arrangement.

Innovation Solution

A display panel design featuring a color resist layer with openings that penetrate through it, allowing for reduced thickness and improved compression rate accuracy of photo spacers, which are strategically positioned between substrates to enhance the arrangement of photo spacers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the color resist layer has a greater thickness, then the structural stability is improved, but the manufacturing precision of photo spacer height is deteriorated

Engineering Contradiction:
Improvestructural stabilityVSAvoidphoto spacer height precision
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The color resist layer is segmented by forming openings (through-holes or partial holes) that divide the continuous layer into separate regions. This segmentation allows the photo spacer to be positioned in specific areas with controlled thickness, improving height precision while maintaining structural stability in other regions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The color resist layer is designed with non-uniform thickness by creating openings in specific locations. The thickness is locally reduced at the opening positions where photo spacers are formed, while other areas maintain greater thickness for structural stability. This local variation in quality enables precise photo spacer height control without compromising overall structural integrity.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If the color resist layer thickness is reduced, then the manufacturing precision of photo spacer height is improved, but the structural stability is deteriorated

Engineering Contradiction:
Improvephoto spacer height precisionVSAvoidstructural stability
Core Design Contradiction:
Manufacturing precisionVSStability of the object's composition

Solution Approach 1:

The color resist layer is segmented by forming openings (through-holes or partial holes) that divide the continuous layer into separate regions. This segmentation allows the photo spacer to be positioned in specific areas with controlled thickness, improving height precision while maintaining structural stability in other regions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The color resist layer is designed with non-uniform thickness by creating openings in specific locations. The thickness is locally reduced at the opening positions where photo spacers are formed, while other areas maintain greater thickness for structural stability. This local variation in quality enables precise photo spacer height control without compromising overall structural integrity.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12019344B2Display panel and display device
Publication Date: 2024.06.25 SHENZHEN CHINA STAR OPTOELECTRONICS SEMICON DISPLAY TECH CO LTD
  • US12019344B2 patent drawing
  • US12019344B2 patent drawing

AI summary

A display panel and a display device are provided. The display panel includes: a first substrate including: a TFT layer; and a color resist layer located on the TFT layer; the color resist layer is provided with an opening that at least partly penetrates the color resist layer; a second substrate located above the first substrate; and a photo spacer located between the first substrate and the second substrate, wherein an end of the photo spacer away from the second substrate is located in the opening.