Display Panel Conductor Routing via Folded Substrate Design

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Solution Overview

Problem

Traditional display panels face issues where the reduction in conductor width to accommodate a larger display region leads to conductor breakage and defects due to insufficient space in the peripheral region.

Innovation Solution

The display panel design includes a thin film transistor array substrate and a color filter substrate with conductors connected via adapters and elastic conductive blocks, allowing the conductor to be transferred to the color filter substrate, maintaining adequate width and preventing breakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If the size of the display region is increased, then the display area is improved, but the peripheral region size is reduced and conductor width must be decreased leading to conductor breakage

Engineering Contradiction:
Improvedisplay region sizeVSAvoidconductor integrity
Core Design Contradiction:
Area of moving objectVSReliability

Solution Approach 1:

The conductor is folded back into the display region area, utilizing the vertical/dimensional space rather than only horizontal peripheral space. This allows the conductor to maintain adequate width while still providing sufficient connection paths, effectively moving the conductor from a 2D peripheral layout to a 3D configuration that incorporates display region space.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The conductor is designed with a flexible folded structure that can adapt to spatial constraints. By making the conductor configuration dynamic and adaptable rather than fixed and linear, the design allows the conductor to navigate the limited peripheral region while maintaining adequate width through strategic folding patterns.

Inventive Principle:
Principle #15Dynamics

2Quantity of substance

If the width of the conductor is decreased to fit more conductors in the peripheral region, then the number of conductors is maintained, but the conductor becomes broken and defective

Engineering Contradiction:
Improvenumber of conductorsVSAvoidconductor integrity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

Instead of reducing conductor width to fit more conductors in the limited peripheral space, the invention utilizes the display region area by folding the conductor back into this space. This dimensional reconfiguration allows maintaining adequate conductor width while still accommodating the required number of conductors through optimized spatial arrangement.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The conductor is folded back into the display region, effectively nesting the conductor within the existing display area structure. This nested configuration allows the conductor to utilize space that would otherwise be unused, maintaining conductor width while fitting within the overall panel dimensions.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS10578907B2Display panel and display device
Publication Date: 2020.03.03 TCL CHINA STAR OPTOELECTRONICS TECHNOLOGY CO LTD
  • US10578907B2 patent drawing
  • US10578907B2 patent drawing

AI summary

A display panel and a display device are provided. The display panel has a thin film transistor array substrate, a color filter substrate, and a liquid crystal layer. An area of the thin film transistor array substrate corresponding to the peripheral region of the display panel is disposed with a first conductor and a conductive member, and an area of the color filter substrate corresponding to the peripheral region is disposed with a second conductor for connecting to the first conductor and the conductive member. The present disclosure can avoid the conductor being broken and defective from decreasing the width of the conductor.