Display Panel Corner Trenches for Organic Encapsulation Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing display panels face challenges in efficiently increasing the display area and maintaining reliability, particularly in corner areas where organic encapsulation layers can form irregularly due to uncontrolled flow of organic droplets, leading to reduced reliability and aesthetics.

Innovation Solution

A display panel design with strategically defined trenches and grooves in the corner areas to guide the flow of organic droplets, ensuring consistent formation of the organic encapsulation layer and enhancing the display area's proportion and durability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If the display area is extended into corner regions, then the display area proportion is increased, but the organic encapsulation layer forms irregularly due to uncontrolled organic droplet flow

Engineering Contradiction:
Improvedisplay areaVSAvoidencapsulation layer formation consistency
Core Design Contradiction:
Area of moving objectVSManufacturing precision

Solution Approach 1:

The patent divides the corner region into multiple segments by introducing trenches and grooves that partition the organic encapsulation layer into distinct sections. These segmentation structures guide the organic droplets to flow along predetermined paths, preventing uncontrolled mixing and ensuring each segment forms a regular, consistent encapsulation layer despite the extended corner geometry.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces trenches and grooves as intermediary structures between the display elements and the organic encapsulation layer. These intermediaries act as flow channels that mediate the movement of organic droplets, directing them along controlled paths to reach their destination while maintaining formation consistency, thus resolving the conflict between extended area and manufacturing precision.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Area of moving object

If the display area is extended into corner regions, then the display area proportion is increased, but the reliability of the display panel is reduced

Engineering Contradiction:
Improvedisplay areaVSAvoiddisplay panel reliability
Core Design Contradiction:
Area of moving objectVSReliability

Solution Approach 1:

By segmenting the corner region with trenches and grooves, the patent ensures that the organic encapsulation layer forms regularly in each segment. This segmentation prevents defects that would arise from uncontrolled droplet flow, thereby maintaining reliability even as the display area is extended into corner regions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent performs preliminary action by pre-defining the trench and groove structures before introducing the organic droplets. These pre-formed structures establish controlled flow paths in advance, ensuring that the encapsulation layer will form regularly regardless of the extended corner geometry, thus preserving reliability.

Inventive Principle:
Principle #10Preliminary action

3Area of moving object

If the display area is extended into corner regions, then the display area proportion is increased, but the aesthetics of the display panel are reduced

Engineering Contradiction:
Improvedisplay areaVSAvoidencapsulation layer shape
Core Design Contradiction:
Area of moving objectVSShape

Solution Approach 1:

The segmentation structures (trenches and grooves) divide the corner region into regular, manageable segments. This ensures that the organic encapsulation layer forms with consistent, regular shapes in each segment rather than irregular forms, thereby maintaining aesthetics while extending the display area into corner regions.

Inventive Principle:
Principle #1Segmentation

4Manufacturing precision

If trenches and grooves are introduced to control organic droplet flow, then the manufacturing precision of the encapsulation layer is improved, but the device complexity is increased

Engineering Contradiction:
Improveencapsulation layer formation consistencyVSAvoidpanel structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies local quality by introducing trenches and grooves only in the corner regions where extended display areas create problems. The main display area retains its simple structure without additional complexity. This localized approach improves manufacturing precision where needed while minimizing the overall increase in device complexity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively increases the display area by ensuring consistent encapsulation layer formation, improving the reliability and aesthetics of the display panel, particularly in corner areas, and preventing irregular encapsulation layer ends.

Implementation Method 1

strategically defined trenches and grooves in the corner areas to guide the flow of organic droplets

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS20230071192A1Display panel, display device, and method of manufacturing display panel
Publication Date: 2023.03.09 SAMSUNG DISPLAY CO LTD
  • US20230071192A1 patent drawing
  • US20230071192A1 patent drawing
  • US20230071192A1 patent drawing

AI summary

The invention relates to display panel, display device, and method of manufacturing display panel. The display panel includes an extended display area for displaying images. The display panel includes a substrate in which a main display area and a corner display area that is adjacent to a corner of the main display area are defined, and the substrate including a strip portion disposed in the corner display area and extending from the corner of the main display area in a first direction, a central portion disposed in the strip portion, and display elements arranged in a matrix in the first direction and a second direction crossing the first direction, in the central portion, where a trench is located between rows of the display elements in the central portion and extends in the second direction.