Display Panel Crack Sensing Circuit With Static Discharge Protection

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Solution Overview

Problem

Display panels, such as LCDs and OLEDs, are prone to cracks during manufacturing, which can lead to signal line disconnection or increased resistance, reducing the reliability and causing malfunctions due to moisture penetration.

Innovation Solution

Incorporating a crack sensing circuit with a static electricity discharge element connected to the data lines and input pads, which includes capacitors and switching elements to protect against static electricity and optimize defect detection accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a crack sensing circuit is added to detect defects, then defect detection capability is improved, but the circuit becomes vulnerable to static electricity damage

Engineering Contradiction:
Improvedefect detection accuracyVSAvoidstatic electricity damage
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

A static electricity discharge element is introduced as an intermediary component between the crack sensing circuit and the external environment. This element acts as a mediator that safely dissipates static charge accumulation, protecting the sensing circuit from direct static electricity damage while allowing the circuit to continue its defect detection function.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The static electricity discharge element is pre-configured in the circuit to provide preliminary protection against static electricity. By having the discharge element in place before any static charge accumulation occurs, the circuit is already protected, and the element automatically activates to discharge any accumulated static charge, preventing harmful effects.

Inventive Principle:
Principle #9Preliminary anti-action

2Device complexity

If the display panel structure is simplified, then manufacturing complexity is reduced, but defect detection capability is compromised

Engineering Contradiction:
Improvepanel structure complexityVSAvoiddefect detection capability
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The crack sensing line serves multiple functions: it acts as both a structural component of the display panel and a sensing element for defect detection. By making the sensing line universal, the system achieves defect detection capability without adding separate dedicated sensing structures, thus avoiding increased complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The crack sensing function is merged with the existing data line structure. The sensing circuit utilizes the same physical infrastructure (conductive lines, pixels) for both signal transmission and defect detection, combining multiple functions into a single integrated system rather than adding separate detection infrastructure.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If static electricity discharge elements are added to protect the circuit, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvecircuit protection reliabilityVSAvoidcircuit structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The static electricity discharge element is designed to automatically detect and discharge static charge without requiring external control or intervention. The element self-activates when static charge accumulates to a harmful level, providing self-service protection that eliminates the need for complex control circuits or additional monitoring mechanisms.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The static electricity discharge element is implemented as a simple, inexpensive component that can be easily integrated into the circuit. Rather than using complex, expensive protection systems, the patent employs a straightforward discharge element that provides adequate protection with minimal complexity and cost.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents damage from static electricity and enhances the accuracy of defect detection in display panels, reducing erroneous defect detection and ensuring reliable operation.

Implementation Method 1

a static electricity discharge element connected to the second end

Methodology Applied
Scientific EffectStatic electricity discharge: Electrostatic Discharge

Implementation Method 2

The static electricity discharge element may comprise a capacitor comprising a third end connected to the first test data line, and a fourth end connected to the second test data line as two terminals

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS11893941B2Display device having static electricity discharge element
Publication Date: 2024.02.06 SAMSUNG DISPLAY CO LTD
  • US11893941B2 patent drawing
  • US11893941B2 patent drawing
  • US11893941B2 patent drawing

AI summary

A display device is provided. The display device may include a substrate, a plurality of pixels, a first data line, a second data line, a defect sensing line, a first input pad, and a static electricity discharge element. The substrate may include a display area and a peripheral area neighboring each other. The plurality of pixels may be positioned on the display area and may include a first pixel and a second pixel. The first data line may be electrically connected to the first pixel. The second data line may be electrically connected to the second pixel and may be electrically isolated from the first data line. The defect sensing line may be positioned on the peripheral area. The first input pad may be electrically connected to the defect sensing line. The static electricity discharge element may be electrically connected through the defect sensing line to the first input pad.