Display Panel Dam Structure for Oxygen and Moisture Protection
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Solution Overview
Problem
Wearable devices such as HMDs and AR glasses face issues with oxygen and moisture permeation into the display element layer, leading to potential damage and reduced durability.
Innovation Solution
A display device with a dam structure featuring a tapered dam insulating film and encapsulation layer, including multiple layers of silicon oxide films, to prevent cracks and seal the display panel, thereby preventing oxygen and moisture ingress.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the encapsulation layer extends to the dam area to prevent oxygen or moisture permeation, then the protection against oxygen and moisture is improved, but the encapsulation layer may crack due to stress concentration at the dam area, reducing reliability
Solution Approach 1:
The patent applies a tapered dam insulating film structure specifically at the dam area where the encapsulation layer extends, creating local structural optimization. The film thickness gradually decreases from the insulating film surface toward the top, reducing stress concentration at this critical location while maintaining encapsulation coverage for moisture and oxygen protection
Solution Approach 2:
The tapered dam insulating film structure serves as a preventive measure before the encapsulation layer is fully formed. By pre-designing the reduced thickness region in the dam area, the structure cushions against future stress concentration that would otherwise cause cracks during device operation or thermal cycling
2Strength
If a thick dam insulating film is used to prevent cracks, then the crack resistance is improved, but the stress concentration at the dam area increases, leading to encapsulation layer cracking
Solution Approach 1:
Rather than uniformly increasing the dam insulating film thickness throughout, the patent applies local quality by creating a tapered structure where the film thickness varies spatially. The thicker base provides support while the gradually thinning top region reduces stress concentration, optimizing both crack resistance and stress distribution
Solution Approach 2:
The patent changes the thickness parameter of the dam insulating film from a constant value to a gradient value. The thickness transitions from a larger value at the base to a smaller value at the top, creating a parameter gradient that simultaneously provides mechanical support and reduces stress concentration at the critical dam area
Data Source
AI summary
A display device includes a display panel having a display area and a non-display area outside the display area. The display panel includes a light emitting element in the display area and a dam structure in the non-display area. The dam structure includes a dam separator penetrating an insulating film on a substrate of the display panel, a dam insulating film on the insulating film around the dam separator, and an encapsulation layer covering the dam insulating film and the dam separator, and the dam insulating film has a tapered shape having a decreasing width from a surface of the insulating film toward a top thereof.


