Display Panel Dispensing Device Scanning and Calibration

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Solution Overview

Problem

Current dispensing devices for display panels lack monitoring capabilities, resulting in suboptimal dispensing conditions and low product yield due to the absence of real-time monitoring and calibration, leading to inefficiencies in bonding processes.

Innovation Solution

A dispensing method and device that scans the outline of the display panel to obtain dispensing parameters, determines if these parameters meet preset conditions, and only dispenses glue when the conditions are met, including calibration to ensure the panel is in a horizontal state and identification of anchor points for accurate dispensing paths.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If real-time monitoring and calibration are added to the dispensing device, then manufacturing precision and product yield improve, but device complexity increases

Engineering Contradiction:
Improvedispensing precisionVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system performs preliminary scanning and calibration actions before the actual dispensing process. The outline of the display panel is scanned in advance to obtain position information, and the horizontal state is calibrated before glue dispensing, ensuring that all preparatory measurements and adjustments are completed beforehand to guide the subsequent precise dispensing operation

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements feedback control by scanning the display panel outline, determining whether the obtained parameters meet preset dispensing conditions, and only proceeding with dispensing when conditions are satisfied. This closed-loop feedback mechanism ensures that dispensing operations are performed only when proper conditions are met, thereby improving manufacturing precision

Inventive Principle:
Principle #23Feedback

2Reliability

If monitoring and condition checking are implemented before dispensing, then product yield improves, but productivity decreases due to additional process steps

Engineering Contradiction:
Improveproduct yieldVSAvoiddispensing efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system performs preliminary scanning and condition verification before dispensing, but these actions are integrated into the automated workflow. By pre-determining whether dispensing conditions are met through automated scanning and parameter checking, the system avoids performing unnecessary dispensing operations that would waste materials and time, thereby improving overall product yield

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system performs self-verification by automatically scanning the display panel, determining whether parameters meet dispensing conditions, and making decisions about whether to proceed with dispensing. This automated self-service mechanism reduces the need for manual inspection and intervention, maintaining productivity while improving reliability

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20240033773A1Dispensing method for display panel and dispensing device for display panel
Publication Date: 2024.02.01 WUHAN CHINA STAR OPTOELECTRONICS TECH CO LTD
  • US20240033773A1 patent drawing
  • US20240033773A1 patent drawing
  • US20240033773A1 patent drawing

AI summary

The present application provides a dispensing method for a display panel and a dispensing device for the display panel. The dispensing method for the display panel includes: scanning an outline of a position to be dispensed of the display panel to obtain a dispensing parameter of the display panel; determining whether the dispensing parameter satisfies a preset dispensing condition; dispensing glue on the display panel when the dispensing parameter satisfies the preset dispensing condition. The dispensing method for the display panel provided in the present application can monitor the display panel to be dispensed, so as to dispense glue on the display panel meeting the dispensing condition, thereby improving product yield of the display panel.