Display Panel Driver Alignment Mark Generation

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Solution Overview

Problem

The reduction of non-display areas in flat panel display devices, such as OLED and LCD, due to narrow bezels limits the space for forming alignment marks, complicating the assembly process of display panels and mechanisms.

Innovation Solution

A display panel driver that includes a storage unit for storing alignment patterns and a timing controller to output alignment image data based on control signals from a facility driver, allowing for the display of alignment marks during the assembly process, thereby facilitating correct positioning and recognition of these marks without the need for additional pattern generators.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If the non-display area is reduced to achieve narrow bezels, then the appearance quality is improved, but the space for forming alignment marks is reduced

Engineering Contradiction:
Improvebezel widthVSAvoidnon-display area
Core Design Contradiction:
ShapeVSArea of stationary object

Solution Approach 1:

The patent moves the alignment mark formation from the non-display area (2D plane constraint) to the display area by utilizing the display panel's pixel matrix. Alignment marks are formed by controlling specific pixels to display alignment patterns, effectively transitioning from spatial constraint in non-display area to temporal/control-based formation in display area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent creates a virtual copy of alignment marks through software control rather than physical formation in the non-display area. The timing controller generates alignment image data that displays alignment patterns on the display panel, replacing the need for physical alignment marks that would require dedicated non-display space.

Inventive Principle:
Principle #26Copying

2Ease of manufacture

If alignment marks are formed in the non-display area, then the assembly process is simplified, but the non-display area must be increased

Engineering Contradiction:
Improveassembly processVSAvoidnon-display area
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The display panel itself serves the dual function of displaying images and providing alignment marks for assembly. The timing controller enables the display panel to self-generate alignment patterns during the assembly process, eliminating the need for separate alignment mark formation facilities and reducing dependency on non-display area space.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The display panel is given multi-functionality: it serves both as the image display device and as the carrier for alignment marks during assembly. The same pixel matrix used for displaying images is also used to generate alignment patterns, allowing one component to fulfill multiple purposes without requiring additional space.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If the timing controller outputs alignment image data during assembly, then facility changes are reduced, but control complexity increases

Engineering Contradiction:
Improvemanufacturing flexibilityVSAvoidcontrol system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The timing controller dynamically switches between normal display mode and alignment mark generation mode based on assembly requirements. By receiving control signals during assembly processes, the timing controller adaptively changes its output function, enabling the system to handle different manufacturing stages with a single unified controller rather than requiring separate fixed-function devices.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11120723B2Display panel driver and display device including the same
Publication Date: 2021.09.14 SAMSUNG DISPLAY CO LTD
  • US11120723B2 patent drawing
  • US11120723B2 patent drawing
  • US11120723B2 patent drawing

AI summary

A display panel driver includes a storage unit configured to store an align pattern and a timing controller configured to output align image data based on an align control signal provided from a facility driver during a mechanism assembly process of a display panel. The align pattern includes an align mark, and the align image data includes the align pattern.