Bottom Emission Display Panel Driver Placement

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Solution Overview

Problem

Tiled display devices with large bezel or non-display regions reduce image quality due to perceived boundaries between display devices, affecting the overall screen experience.

Innovation Solution

A display device design where the panel driver is disposed on the encapsulation layer, electrically connected to the pixel circuit through via lines that penetrate the encapsulation layer, allowing for a bottom emission type display with reduced non-display region area, thereby minimizing the visibility of boundaries between display devices in a tiled setup.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the panel driver is disposed in the non-display region adjacent to the display region, then the pixel circuit can be electrically connected to the panel driver, but the area of the non-display region increases causing visible boundaries in tiled display devices

Engineering Contradiction:
Improveelectrical connection between pixel circuit and panel driverVSAvoidarea of non-display region
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The panel driver is moved from the lateral non-display region to the vertical dimension by disposing it on the encapsulation layer above the light emitting element. This spatial repositioning allows electrical connection through via lines penetrating the encapsulation layer, effectively utilizing the vertical dimension to reduce the horizontal non-display region area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The panel driver is nested above the light emitting element structure, with the via lines penetrating through the encapsulation layer to establish electrical connection. This nested arrangement integrates the panel driver within the vertical stack of the display device, minimizing the lateral footprint and reducing the non-display region area.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Area of stationary object

If the panel driver is disposed on the encapsulation layer overlapping the light emitting element, then the non-display region area is reduced, but the via line must penetrate the encapsulation layer requiring additional structural complexity

Engineering Contradiction:
Improvearea of non-display regionVSAvoidstructure with via line penetrating encapsulation layer
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The via lines are formed to penetrate the encapsulation layer in the vertical dimension, establishing electrical connection between the pixel circuit on the substrate and the panel driver on the encapsulation layer. This vertical through-connection approach enables compact integration while managing the structural complexity through standardized via formation processes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If the light emitting element overlaps the pixel circuit, then the electrical connection is straightforward, but the non-display region area increases reducing image quality

Engineering Contradiction:
Improveelectrical connection between light emitting element and pixel circuitVSAvoidnon-display region area
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The light emitting element is positioned to overlap the pixel circuit in the vertical dimension rather than requiring lateral separation. This vertical stacking arrangement allows the light emitting element to be disposed above the pixel circuit with via lines providing electrical connection, thereby reducing the horizontal non-display region area while maintaining ease of manufacture through standard layer formation processes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances image quality by reducing the non-display region area and eliminating the perception of boundaries between display devices, enabling a seamless large screen experience in tiled display devices.

Implementation Method 1

a panel driver disposed on the encapsulation layer and that is electrically connected to the pixel circuit through a via line that penetrates the encapsulation layer

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

a light emitting element connected to the pixel circuit and that emits light toward the substrate

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Implementation Method 3

the common electrode reflects light

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS11262967B2Display device and tiled display device including the same
Publication Date: 2022.03.01 SAMSUNG DISPLAY CO LTD
  • US11262967B2 patent drawing
  • US11262967B2 patent drawing
  • US11262967B2 patent drawing

AI summary

A display device includes, a substrate, a pixel circuit disposed on the substrate, a light emitting element connected to the pixel circuit and, that emits light toward the substrate, an encapsulation layer that covers the light emitting element, and a panel driver disposed on the encapsulation layer and electrically connected to the pixel circuit through a via line that penetrates the encapsulation layer.