Display Panel TFT Layout for Narrow-Bezel GOA Integration

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Solution Overview

Problem

Conventional display panel technologies require large thin film transistors (TFTs) to handle high currents, limiting the size of gate driver circuits and increasing manufacturing complexity.

Innovation Solution

The display panel design includes a first TFT in the non-display area with a vertical channel structure and a second TFT in the display area, both sharing certain layers formed in the same process, thereby reducing the number of photomask processes and manufacturing steps.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the size of thin film transistors (TFTs) is increased to handle larger currents in GOA and Demux areas, then the current handling capability is improved, but the size of the GOA circuit and border is increased

Engineering Contradiction:
Improvecurrent handling capabilityVSAvoidGOA circuit size
Core Design Contradiction:
PowerVSArea of stationary object

Solution Approach 1:

The patent transitions from conventional planar TFT structures to vertical channel TFT structures, utilizing the vertical dimension to increase current handling capability without expanding the horizontal footprint. The vertical channel orientation allows carriers to move perpendicular to the substrate plane, enabling higher current density within the same planar area, thus resolving the contradiction between power handling and area occupation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent modifies key structural parameters of the TFT, including channel orientation (from horizontal to vertical), channel length, and width dimensions. By optimizing these parameters, the device achieves enhanced current carrying capacity while maintaining compact footprint. The vertical channel configuration specifically changes the geometric parameters to improve current density without proportionally increasing device area.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If conventional device structures with separate process steps for different layers are used, then manufacturing precision is maintained, but the number of process steps and manufacturing complexity is increased

Engineering Contradiction:
Improvelayer alignment precisionVSAvoidnumber of process steps
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple separate photomask processes into a single integrated process step. Specifically, the gate electrode layer and drain electrode layer are formed simultaneously in one photomask exposure and development cycle, rather than requiring separate sequential steps. This merging reduces the total number of process steps while maintaining alignment precision through unified pattern formation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs a multi-functional photomask design that serves multiple purposes in a single step. The same photomask pattern defines both the gate electrode geometry and the drain electrode geometry, making the patterning process universal for creating multiple critical structures. This approach eliminates the need for separate specialized patterning steps for each electrode type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250056882A1Display panel, manufacturing method thereof, and display device
Publication Date: 2025.02.13 SHENZHEN CHINA STAR OPTOELECTRONICS SEMICON DISPLAY TECH CO LTD
  • US20250056882A1 patent drawing
  • US20250056882A1 patent drawing
  • US20250056882A1 patent drawing

AI summary

A display panel, a manufacturing method of the display panel, and a display device are provided. The display panel includes a display area and a non-display area. The non-display area surrounds the display area. The display panel further includes: a substrate; a first thin film transistor (TFT) disposed in the non-display area, where the first TFT includes a first drain layer placed on one side of the substrate; a second TFT arranged in the display area, where the second TFT includes a second gate layer placed on one side of the substrate. The first drain layer and the second gate layer are arranged in a same layer. By forming the second gate layer and the first drain layer in a same process, the number of photomask processes can be reduced compared to the conventional display panel. This reduces the number of steps.