Display Panel Layer Layout for Clear Sign Illumination

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Solution Overview

Problem

In lighting devices with multiple light sources and display panels, short distances between light emission portions can lead to light leakage, resulting in unclear sign display and reduced design performance and functionality.

Innovation Solution

A lighting device with a display panel having a layered structure, including a transparent base layer, a decorative layer with higher light transmittance display decorative portions, and a blocking layer with higher light transmittance display blocking portions. The blocking layer's outer-edge portion is positioned radially outer to the decorative layer's outer-edge portion, preventing light from reaching adjacent display areas.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the distance between adjacent light emission portions is shortened, then the device can display more signs in a compact area, but light leakage occurs between adjacent light emission portions causing unclear sign display

Engineering Contradiction:
Improvedisplay areaVSAvoidsign display clarity
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The display panel is segmented into multiple independent light emission portions, each with its own light source and display area. The blocking layer is also segmented into corresponding blocking portions that are positioned between adjacent light emission portions to prevent light leakage. This segmentation allows compact arrangement while maintaining clear display of each sign.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The blocking layer is selectively positioned only in specific locations where light leakage would occur between adjacent light emission portions, rather than uniformly across the entire display panel. This local blocking approach prevents light leakage at critical interfaces while maintaining light transmission in display areas, thus preventing unclear sign display in compact configurations.

Inventive Principle:
Principle #3Local quality

2Reliability

If a blocking layer is added to prevent light leakage, then sign display clarity is improved, but the device structure becomes more complex

Engineering Contradiction:
Improvesign display clarityVSAvoiddisplay panel structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The blocking layer is integrated with the display panel structure as a single unified component rather than being added as a separate element. The blocking portions are formed as part of the display panel's layered structure, combining the functions of light blocking and display panel support into one integrated structure, thus preventing light leakage without significantly increasing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The blocking layer serves multiple functions simultaneously: it blocks light leakage between adjacent light emission portions, provides structural support for the display panel, and helps define the boundaries of display areas. This multi-functionality reduces the need for additional separate components, thus improving sign display clarity without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents light leakage between adjacent light emission portions, ensuring clear and distinct sign display, while maintaining design performance and functionality.

Implementation Method 1

a display panel located on the front side of the light sources has a display area through which light emitted by the light source is transmitted

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 2

a blocking layer located on a back side relative to the transparent base layer

Methodology Applied
Scientific EffectLight blocking: Absorption (EM radiation)

Data Source

PatentUS12304312B2Lighting device and display panel
Publication Date: 2025.05.20 TOYODA GOSEI CO LTD
  • US12304312B2 patent drawing
  • US12304312B2 patent drawing
  • US12304312B2 patent drawing

AI summary

Provided is technology that enables a lighting device to luminously display a clear sign. A display panel 3 of a lighting device 1 has a layered structure including a transparent base layer 30, a decorative layer 33 having a general decorative portion 33g and a display decorative portion 33d, and a blocking layer 35 having a general blocking portion 35g and a display blocking portion 35d. A blocking outer-edge portion 35e which is at least a part of an outer edge of the display blocking portion 35d is located on a radially outer side relative to a paired decorative outer-edge portion 33e.