Display Panel Light Reflective Layer Brightness

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Solution Overview

Problem

Conventional micro LED display panels suffer from reduced brightness and luminescent efficiency due to light emitted from LEDs being partially absorbed by black matrices, which are used to block light leakage.

Innovation Solution

Incorporating a light reflective layer on or beside the black matrix layers to reflect light emitted from the luminescent layer, preventing absorption and increasing light utilization, with specific thickness and material options for the reflective and black matrix layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If black matrix layers are used to block light leakage between RGB photoresists, then light leakage is prevented and contrast is improved, but light emitted from LEDs is partially absorbed by the black matrices, reducing brightness and luminescent efficiency

Engineering Contradiction:
Improvelight leakageVSAvoidbrightness
Core Design Contradiction:
Object-affected harmful factorsVSIllumination intensity

Solution Approach 1:

The patent converts the harmful light absorption function of the black matrix into a beneficial light reflection function by introducing a reflective layer. The reflective layer, positioned adjacent to the black matrix layer, captures light that would otherwise be absorbed and redirects it toward the display surface, transforming the black matrix from a light-consuming element into a light-managing structure that prevents leakage while enhancing brightness through reflected light utilization

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The reflective layer acts as an intermediary between the black matrix layer and the light emission source. It is positioned in the space between the substrate and the black matrix, serving as a mediating structure that intercepts light before it reaches the black matrix, reflects it upward, and allows it to contribute to the display output rather than being absorbed and lost

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If black matrix layers are used to block light leakage, then contrast is improved, but light utilization rate decreases due to absorption by black matrices

Engineering Contradiction:
Improvelight leakageVSAvoidlight absorption
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The patent transforms the energy loss through absorption into energy utilization through reflection. The reflective layer captures photons that would be absorbed by the black matrix and redirects them toward the viewing direction, converting what was previously wasted energy into useful light output that contributes to display brightness and overall light utilization efficiency

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances brightness and luminescent efficiency by reflecting light to upper layers, reducing absorption by the black matrix layers and improving overall light utilization.

Implementation Method 1

the light reflective layer covers lateral sides of the black matrix layer... light emitted from the luminescent layer to the black matrix layer can be continuously utilized. Meanwhile, light emitted from the luminescent layer can be prevented from being absorbed by the black matrix layer

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS11296143B2Display panel and display device
Publication Date: 2022.04.05 SHENZHEN CHINA STAR OPTOELECTRONICS SEMICON DISPLAY TECH CO LTD
  • US11296143B2 patent drawing
  • US11296143B2 patent drawing

AI summary

The disclosure provides a display panel, including a substrate layer, a luminescent layer, and a plurality of composite black matrix layers. The luminescent layer is disposed on the substrate layer, the composite black matrix layers are disposed beside two sides of the luminescent layer and are disposed on the substrate layer, and the composite black matrix layers comprise a black matrix layer and a light reflective layer.