Display Panel Anti-Reflection Layer Overcoat Integration

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Solution Overview

Problem

Display panels face challenges in integrating additional functions such as cameras or sensors without compromising the display area, while also maintaining efficient light transmission and image quality.

Innovation Solution

A display panel structure is designed with a transmission area that allows light or sound to pass through, incorporating a pixel circuit with a pixel defining layer, emission layers, and an anti-reflection layer with a light-blocking portion, color filters, and an overcoat layer to optimize display and functional integration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If components such as cameras or sensors are arranged to overlap with the display area, then additional functions are added to the display panel, but the aperture ratio of pixels may be degraded

Engineering Contradiction:
Improvefunctional capabilitiesVSAvoidaperture ratio
Core Design Contradiction:
Adaptability or versatilityVSIllumination intensity

Solution Approach 1:

The anti-reflection layer is segmented into a light-blocking portion and color filter portions, allowing different regions to serve different functions. The light-blocking portion blocks light in areas where sensors are located, while the color filter portions maintain light transmission for display pixels, thus preserving aperture ratio while enabling additional functions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the anti-reflection layer have different optical properties. The light-blocking portion has light-blocking properties to protect sensor areas, while the color filter portions have light-transmitting properties to maintain display quality. This local differentiation allows the structure to simultaneously achieve both function addition and aperture ratio preservation.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If the anti-reflection layer is configured with a light-blocking portion and color filters, then light transmission and image quality are optimized, but the device structure becomes more complex

Engineering Contradiction:
Improvelight transmissionVSAvoidstructure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The anti-reflection layer merges multiple functions into a single integrated structure. It combines the light-blocking function (for sensor protection), color filtering function (for display quality), and anti-reflection function (for light transmission optimization) into one layer, thereby reducing overall device complexity while maintaining optimal light transmission.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The anti-reflection layer is designed as a multi-functional component that simultaneously performs light blocking, color filtering, and anti-reflection. This universal design eliminates the need for separate layers for each function, simplifying the overall device structure while optimizing light transmission and image quality.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Manufacturing precision

If the overcoat layer is positioned between the light-blocking portion and color filter, then manufacturing precision is improved, but the device complexity increases

Engineering Contradiction:
Improvealignment precisionVSAvoidlayer structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The overcoat layer acts as an intermediary between the light-blocking portion and the color filter. This intermediate layer provides a stable base for positioning the color filter, improving alignment precision during manufacturing. The overcoat layer's presence facilitates more accurate patterning and reduces registration errors, thereby enhancing overall manufacturing precision.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables a larger display area while incorporating additional functions, such as sensors, without degrading the aperture ratio of pixels, thus enhancing both display quality and functional capabilities.

Implementation Method 1

an anti-reflection layer on the opposite electrode. The anti-reflection layer includes: a light-blocking portion corresponding to an area between the opening of the pixel defining layer overlapping with the first pixel electrode and the opening of the pixel defining layer overlapping with the second pixel electrode

Methodology Applied
Scientific EffectLight blocking: Absorption (EM radiation)

Implementation Method 2

a first color filter overlapping with the first emission layer; a second color filter overlapping with the second emission layer

Methodology Applied
Scientific EffectOptical filtering: Filter (optical)

Data Source

PatentUS12268055B2Display panel and electronic device including portion of overcoat layer between light-blocking portion and color filter
Publication Date: 2025.04.01 SAMSUNG DISPLAY CO LTD
  • US12268055B2 patent drawing
  • US12268055B2 patent drawing
  • US12268055B2 patent drawing

AI summary

A display panel includes: first and second pixel circuits on a substrate; first and second pixel electrodes electrically connected to the first and second pixel circuits, respectively; a pixel defining layer having openings overlapping with the first and second pixel electrodes, respectively; a first emission layer on the first pixel electrode; a second emission layer on the second pixel electrode; an opposite electrode on the first emission layer and the second emission layer; and an anti-reflection layer on the opposite electrode. The anti-reflection layer includes: a light-blocking portion corresponding to an area between the openings of the pixel defining layer; a first color filter overlapping with the first emission layer; a second color filter overlapping with the second emission layer; and an overcoat layer including a portion located in a separation space between the light-blocking portion and at least one of the first color filter or the second color filter.