Display Panel Repair via Initialization Voltage Line Segmentation

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Solution Overview

Problem

Display panel degradation due to leakage current from defective pixels affecting adjacent pixels, leading to reduced display quality.

Innovation Solution

A method for repairing display panels by detecting defective pixels and isolating them from the initialization voltage line by cutting specific portions of the initialization voltage line and semiconductor patterns, preventing voltage rise and maintaining display quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the initialization voltage line remains continuous to maintain electrical connection, then ease of manufacture is improved, but leakage current from defective pixels affects adjacent pixels causing display quality degradation

Engineering Contradiction:
Improvedisplay qualityVSAvoidinitialization voltage line structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The initialization voltage line is divided into multiple segments by introducing cut portions at specific locations. This segmentation isolates defective pixels from the voltage line, preventing leakage current from affecting adjacent pixels while maintaining the overall functionality of the initialization voltage distribution system

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Defective pixels are extracted or isolated from the continuous initialization voltage line through cut portions. This removes the harmful element (defective pixel) from the system while preserving the functionality of the remaining pixels, allowing the initialization voltage line to continue serving its purpose for non-defective pixels

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If defective pixels are isolated by cutting the initialization voltage line, then display quality is maintained, but manufacturing process complexity increases

Engineering Contradiction:
Improvedisplay qualityVSAvoidrepair process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Cut portions are pre-designed and pre-positioned in the initialization voltage line at locations that can isolate potentially defective pixels. This preliminary arrangement allows for quick isolation of defective pixels during repair without requiring complex real-time decision-making or extensive manufacturing modifications

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The cut portions act as intermediary elements that can be selectively activated or formed to isolate defective pixels. These intermediaries provide a controlled way to segment the initialization voltage line only when and where needed, without affecting the overall manufacturing process for non-defective areas

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20240274049A1Method for repairing display panel and display panel repaired by using the same
Publication Date: 2024.08.15 SAMSUNG DISPLAY CO LTD
  • US20240274049A1 patent drawing
  • US20240274049A1 patent drawing
  • US20240274049A1 patent drawing

AI summary

Provided are a method for repairing a display panel and a display panel repaired by using the same. The method for repairing a display panel of the inventive concept includes inspecting a display panel including pixels arranging along a first direction and a second direction crossing the first direction to detect a defective pixel among the pixels, and cutting an initialization voltage line disposed between the defective pixel detected in the detecting of a defective pixel and pixels disposed adjacent to the defective pixel to isolate the defective pixel from the initialization voltage line.