Display Panel Vertical Sub-Pixel Arrangement

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Solution Overview

Problem

Current display technologies face challenges in achieving high resolution while minimizing interference between sub-pixels due to carrier migration and material blending, which limits the color gamut and resolution of display panels.

Innovation Solution

A display panel design featuring a separating insulated layer that positions first sub-pixels away from the base substrate and second and third sub-pixels between the insulated layer and the base substrate, preventing carrier interference and allowing for closer sub-pixel arrangement without a sub-pixel defining layer, thus enhancing resolution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If sub-pixels are arranged closely to improve resolution, then resolution is improved, but carrier migration and material blending cause interference between sub-pixels

Engineering Contradiction:
ImproveresolutionVSAvoidcarrier migration interference
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The patent introduces a vertical dimension by placing sub-pixels at different heights relative to the base substrate. First sub-pixels are positioned at a first height while second and third sub-pixels are positioned at a second height, creating spatial separation in the vertical direction. This dimensional change allows sub-pixels to be arranged closely in the horizontal plane without causing carrier migration interference, thereby achieving high resolution while preventing harmful interactions between adjacent sub-pixels.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-generated harmful factors

If sub-pixels are separated to prevent interference, then interference is reduced, but resolution decreases due to larger spacing requirements

Engineering Contradiction:
Improvesub-pixel interferenceVSAvoidresolution
Core Design Contradiction:
Object-generated harmful factorsVSManufacturing precision

Solution Approach 1:

Instead of increasing horizontal spacing to prevent interference, the patent utilizes the vertical dimension by positioning different sub-pixels at different heights. This allows sub-pixels to maintain close horizontal spacing for high resolution while achieving effective separation through vertical displacement, eliminating the need for large horizontal gaps that would reduce resolution.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If a sub-pixel defining layer is added to prevent material blending, then material mixing is prevented, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvematerial separationVSAvoidstructure complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent eliminates the need for sub-pixel defining layers by using vertical positioning to prevent material blending. Since sub-pixels are located at different heights, organic light-emitting materials for adjacent sub-pixels cannot mix during the deposition process. This approach simplifies the device structure by removing the defining layer while still achieving effective material separation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Ease of manufacture

If sub-pixels are positioned at the same height for easier manufacturing, then ease of manufacture is improved, but carrier interference occurs between adjacent sub-pixels

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidcarrier migration
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent resolves the conflict between manufacturing simplicity and preventing carrier interference by introducing vertical positioning variation. While this requires precise control of sub-pixel heights, it eliminates the need for complex defining layers and allows for simplified material deposition processes. The vertical separation prevents carrier migration while maintaining manufacturing feasibility through advanced deposition techniques.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20220384535A1Display panel, manufacture method therefor, and display device
Publication Date: 2022.12.01 BOE TECHNOLOGY GROUP CO LTD
  • US20220384535A1 patent drawing
  • US20220384535A1 patent drawing
  • US20220384535A1 patent drawing

AI summary

The present disclosure provides a display panel, a manufacture method therefor, and a display device. The display panel of the present disclosure has: a base substrate having a display area and a peripheral area surrounding the display area; first sub-pixels, second sub-pixels and third sub-pixels disposed in the display area; and a separating insulated layer disposed at a side of the base substrate, an orthographic projection of the separating insulated layer on the base substrate at least covering the display area; wherein the first sub-pixels are disposed at a side of the separating insulated layer away from the base substrate, and the second sub-pixels and the third sub-pixels are disposed between the separating insulated layer and the base substrate.