Display Panel Vertical Sub-Pixel Arrangement
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Solution Overview
Problem
Current display technologies face challenges in achieving high resolution while minimizing interference between sub-pixels due to carrier migration and material blending, which limits the color gamut and resolution of display panels.
Innovation Solution
A display panel design featuring a separating insulated layer that positions first sub-pixels away from the base substrate and second and third sub-pixels between the insulated layer and the base substrate, preventing carrier interference and allowing for closer sub-pixel arrangement without a sub-pixel defining layer, thus enhancing resolution.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If sub-pixels are arranged closely to improve resolution, then resolution is improved, but carrier migration and material blending cause interference between sub-pixels
Solution Approach 1:
The patent introduces a vertical dimension by placing sub-pixels at different heights relative to the base substrate. First sub-pixels are positioned at a first height while second and third sub-pixels are positioned at a second height, creating spatial separation in the vertical direction. This dimensional change allows sub-pixels to be arranged closely in the horizontal plane without causing carrier migration interference, thereby achieving high resolution while preventing harmful interactions between adjacent sub-pixels.
2Object-generated harmful factors
If sub-pixels are separated to prevent interference, then interference is reduced, but resolution decreases due to larger spacing requirements
Solution Approach 1:
Instead of increasing horizontal spacing to prevent interference, the patent utilizes the vertical dimension by positioning different sub-pixels at different heights. This allows sub-pixels to maintain close horizontal spacing for high resolution while achieving effective separation through vertical displacement, eliminating the need for large horizontal gaps that would reduce resolution.
3Ease of manufacture
If a sub-pixel defining layer is added to prevent material blending, then material mixing is prevented, but device complexity and manufacturing difficulty increase
Solution Approach 1:
The patent eliminates the need for sub-pixel defining layers by using vertical positioning to prevent material blending. Since sub-pixels are located at different heights, organic light-emitting materials for adjacent sub-pixels cannot mix during the deposition process. This approach simplifies the device structure by removing the defining layer while still achieving effective material separation.
4Ease of manufacture
If sub-pixels are positioned at the same height for easier manufacturing, then ease of manufacture is improved, but carrier interference occurs between adjacent sub-pixels
Solution Approach 1:
The patent resolves the conflict between manufacturing simplicity and preventing carrier interference by introducing vertical positioning variation. While this requires precise control of sub-pixel heights, it eliminates the need for complex defining layers and allows for simplified material deposition processes. The vertical separation prevents carrier migration while maintaining manufacturing feasibility through advanced deposition techniques.
Data Source
AI summary
The present disclosure provides a display panel, a manufacture method therefor, and a display device. The display panel of the present disclosure has: a base substrate having a display area and a peripheral area surrounding the display area; first sub-pixels, second sub-pixels and third sub-pixels disposed in the display area; and a separating insulated layer disposed at a side of the base substrate, an orthographic projection of the separating insulated layer on the base substrate at least covering the display area; wherein the first sub-pixels are disposed at a side of the separating insulated layer away from the base substrate, and the second sub-pixels and the third sub-pixels are disposed between the separating insulated layer and the base substrate.


