Display Panel Supporting Structure Height Difference

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Solution Overview

Problem

The existing display panels face challenges in maintaining sufficient height difference between supporting structures, which affects the image quality due to inadequate space for liquid crystal molecules.

Innovation Solution

The display panel design includes a color resist layer with varying height supporting structures, where first supporting structures are taller than second supporting structures, and connecting color resistances link the color resistances without spacing, allowing for increased space between them.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If supporting structures are disposed between adjacent color resistances, then the supporting structures provide mechanical support, but the height difference between supporting structures is insufficient which affects image quality

Engineering Contradiction:
Improveheight difference between supporting structuresVSAvoidstructure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The supporting structures are segmented into two distinct types: first supporting structures disposed between adjacent first color resistances, and second supporting structures disposed between adjacent second color resistances. This segmentation allows each type of supporting structure to have optimized heights independently, achieving sufficient height difference for image quality while maintaining clear structural organization.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different supporting structures are assigned different local qualities (heights) based on their positions. The first supporting structures have a first height, while the second supporting structures have a second height different from the first height. This local differentiation optimizes the height difference between supporting structures to improve image quality without requiring uniform structural changes throughout the device.

Inventive Principle:
Principle #3Local quality

2Area of stationary object

If color resistances are disposed close together, then the device area is reduced, but the space for liquid crystal molecules becomes insufficient affecting image quality

Engineering Contradiction:
Improvedevice areaVSAvoidspace for liquid crystal molecules
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent transitions from a two-dimensional planar arrangement to a three-dimensional structure by varying the heights of supporting structures. The first supporting structures extend to a first height and the second supporting structures extend to a second height, creating vertical dimensionality that provides sufficient space for liquid crystal molecules while keeping the horizontal device area compact.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The supporting structures are nested within the color resistance patterns, with first supporting structures positioned between adjacent first color resistances and second supporting structures positioned between adjacent second color resistances. This nesting arrangement optimizes space utilization, allowing sufficient vertical space for liquid crystal molecules without increasing the horizontal device area.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS11487146B2Display panel, manufacturing method of display panel, and display device
Publication Date: 2022.11.01 HKC CORP LTD
  • US11487146B2 patent drawing
  • US11487146B2 patent drawing
  • US11487146B2 patent drawing

AI summary

This disclosure provides a display panel, a manufacturing method of the display panel, and a display device. The display panel includes a first substrate, a second substrate opposite to the first substrate, and a color resist layer disposed on the first substrate. The color resist layer includes a plurality of color resistances, the color resistances are divided into first color resistances, second color resistances, third color resistances, and connecting color resistances. First supporting structures and second supporting structures are disposed on the first substrate; the supporting structures includes at least one. A height of the first supporting structure is greater than a height of the second supporting structure. The first color resistances are connected to each other by the connecting color resistances; the first supporting structures are disposed on the connecting color resistances; the second supporting structures are disposed between adjacent second color resistances or between adjacent third color resistances.