Display Panel Test Circuit Shorting Bar Connection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional display panel test circuits have a fixed volume due to the placement of holes between shorting bars and testing lines, leading to increased cost without reduced volume in integrated circuits.

Innovation Solution

A display panel with a test circuit comprising shorting bars, testing lines, a first isolation layer, a second isolation layer, and a conductive structure, where the second isolation layer has holes that penetrate to reduce the distance between shorting bars and testing lines, allowing for a more compact design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If holes are disposed between shorting bars and testing lines to electrically connect them, then electrical connection is achieved, but the distance between shorting bars is fixed and volume cannot be reduced

Engineering Contradiction:
Improvevolume of test circuitVSAvoidstructure of test circuit
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The patent introduces a vertical dimension by stacking conductive structures across multiple layers (first conductive layer, second conductive layer, third conductive layer) to connect shorting bars and testing lines. This multi-layer approach allows electrical connection without requiring horizontal space between components, thereby reducing the overall volume of the test circuit while maintaining functionality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements nesting by placing conductive structures within isolation layers and embedding holes through multiple layers. The conductive structures are nested within the vertical stack of isolation layers, allowing compact integration of connection elements without increasing the footprint or volume of the test circuit.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Volume of moving object

If fixed distance between shorting bars is maintained for proper hole placement, then manufacturing is simplified, but volume reduction is prevented

Engineering Contradiction:
Improvevolume of test circuitVSAvoidhole placement precision
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

By transitioning from horizontal to vertical connectivity through multiple stacked layers, the patent eliminates the need for fixed horizontal distances between shorting bars. The vertical stacking allows flexible placement while maintaining manufacturing precision through standardized layer thicknesses and aligned hole patterns across layers.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS7576807B2Display panel having particular connections between conductive structure with shorting bars and testing lines
Publication Date: 2009.08.18 AU OPTRONICS CORP
  • US7576807B2 patent drawing
  • US7576807B2 patent drawing
  • US7576807B2 patent drawing

AI summary

A display panel comprising a substrate, a display array formed on the substrate, and a test circuit disposed on the substrate and comprising shorting bars, testing lines, a first and a second isolation layers, and a conductive structure. The shorting bars include a first short bar. The testing lines include a first testing line vertical with the first shorting bar and electrically connecting the display array. The first isolation layer is formed between the shorting bars and the testing lines. The second isolation layer is disposed on the shorting bars, the testing lines, and the first isolation layer and has a first and a second holes, which correspond to the first shorting bar. The second hole penetrates through the first isolation layer. The conductive structure is formed on the second isolation layer and electrically connects the first testing line and the first shorting bar through the first and second holes.